وصف المنتج
وصف المنتج
The HMHG-III series harmonic reducer has a compact structure with a through-hole. The wave generator has a large diameter hollow shaft with cross roller bearings to withstand radial and axial loads. This institution is simple and convenient for users to install customly.
Principle of harmonic gear transmission
The harmonic gear drive was invented by the American inventor C.W.Musser in 1955. It is a new transmission mode using the elastic deformation of flexible working components to carry out movement or power transmission. It breaks through the mode of mechanical transmission using rigid components and uses a flexible component to achieve mechanical transmission. Thus, a series of special functions that are difficult to achieve with other drives are obtained. Because the deformation process of the intermediate flexible component is basically a symmetrical harmonic, it is named. In addition to the Soviet Union called this transmission waveform drive or flexible wheel drive, the United States, Britain, Germany, Japan and other countries are called “harmonic drive”.
Harmonic deceleration principle
The deceleration principle of harmonic gear transmission refers to the use of the relative motion of the flexwheel, rigid wheel and wave generator, mainly the controllable elastic deformation of the flexwheel to achieve motion and power transmission. The elliptic CAM in the wave generator rotates in the flexwheel so that the flexwheel deforms. When the flexwheel teeth and rigid wheel teeth at both ends of the long axis of the elliptic CAM of the wave generator are engaged, the flexwheel teeth at both ends of the short axis are detached from the rigid wheel teeth. The teeth between the long axis and the short axis of the wave generator are in a semi-meshing state that gradually enters the snapping along different sections of the perimeter of the flexwheel and the rigid wheel, which is called the snapping; In a semi-meshing state that gradually withdraws from engagement, it is called snapping out. When the wave generator continuously rotates, the flexwheel constantly deforms, so that the 2 wheel teeth in the biting, meshing, biting out and disengaging 4 kinds of motion constantly change their original working state, resulting in the wrong tooth movement, to achieve the active wave generator to the flexwheel movement transmission.
معايير المنتج
| نموذج | نسبة التخفيض | Rated torque at input 2000r/min | Permissible CHINAMFG torque at start/ stop | القيمة القصوى المسموح بها لعزم الدوران المتوسط للحمل | instantaneous permissibie max. torque | Permissible max.input rotational speed | متوسط سرعة الدوران المسموح بها | Backlash(arc sec) | دقة الإرسال (ثانية قوسية) |
| نيوتن متر | نيوتن متر | نيوتن متر | نيوتن متر | دورة/دقيقة | دورة/دقيقة | ≤ | ≤ | ||
| 14 | 50 | 7 | 23 | 9 | 46 | 8000 | 3500 | 20 | 90 |
| 80 | 10 | 30 | 14 | 51 | 20 | 90 | |||
| 100 | 10 | 36 | 14 | 70 | 10 | 90 | |||
| 17 | 50 | 21 | 44 | 34 | 91 | 7000 | 3500 | 20 | 90 |
| 80 | 29 | 56 | 35 | 113 | 20 | 90 | |||
| 100 | 31 | 70 | 51 | 143 | 10 | 90 | |||
| 20 | 50 | 33 | 73 | 44 | 127 | 6000 | 3500 | 20 | 60 |
| 80 | 44 | 96 | 61 | 165 | 20 | 60 | |||
| 100 | 52 | 107 | 64 | 191 | 10 | 60 | |||
| 120 | 52 | 113 | 64 | 161 | 10 | 60 | |||
| 25 | 50 | 51 | 127 | 72 | 242 | 5500 | 3500 | 20 | 60 |
| 80 | 82 | 178 | 113 | 332 | 20 | 60 | |||
| 100 | 87 | 204 | 140 | 369 | 10 | 60 | |||
| 120 | 87 | 217 | 140 | 395 | 10 | 60 | |||
| 32 | 50 | 99 | 281 | 140 | 497 | 4500 | 3500 | 20 | 60 |
| 80 | 153 | 395 | 217 | 738 | 10 | 60 | |||
| 100 | 178 | 433 | 281 | 841 | 10 | 60 | |||
| 120 | 178 | 459 | 281 | 892 | 10 | 60 | |||
| 40 | 50 | 178 | 523 | 255 | 892 | 4000 | 3000 | 10 | 60 |
| 80 | 268 | 675 | 369 | 1270 | 10 | 60 | |||
| 100 | 345 | 738 | 484 | 1400 | 10 | 60 | |||
| 120 | 382 | 802 | 586 | 1530 | 10 | 60 |
صور تفصيلية
نبذة عن الشركة
HangZhou Yijiaang Automation Technology Co., Ltd. was established in 2018, specializing in the application development, sales and technical services of transmission components. Main business: planetary reducer, harmonic reducer, RV reducer, DD motor, linear motor, linear module, rotary spline screw, hollow rotary platform, CAM splitter and other products. Widely used in: CNC machine tools, packaging machinery, printing machinery, automation equipment, joint robots, medical equipment, AGV and many other fields. The company regards “providing quality products and services” as its due responsibility.
The company adheres to the spirit of technological innovation and customer service, with a positive attitude of continuous endeavour, creates the value of “quality is the core”, establishes the goal of “professional perfection”, and achieves the corporate vision of “making the world move”. Focus on transmission products technical services.
التعليمات
س: ما الذي يجب عليّ تقديمه عند اختيار علبة التروس/مخفض السرعة؟
ج: أفضل طريقة هي تزويدنا برسم المحرك مع تحديد المعايير. سيقوم مهندسونا بفحص الرسم واقتراح أنسب طراز لعلبة التروس.
أو يمكنك أيضًا تقديم المواصفات التالية:
1) النوع والطراز وعزم الدوران.
2) نسبة أو سرعة الإخراج
3) ظروف التشغيل وطريقة التوصيل
4) Input mode and input speed
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| طلب: | الآلات، الآلات الزراعية، السيارات، الروبوتات |
|---|---|
| صلابة: | سطح السن المقوى |
| تثبيت: | النوع الأفقي |
| تَخطِيط: | متحد المحور |
| شكل الترس: | ترس أسطواني |
| خطوة: | خطوة واحدة |
| أمثلة: |
US$ 350/Piece
قطعة واحدة (الحد الأدنى للطلب) | |
|---|
| التخصيص: |
متاح
| طلب مخصص |
|---|
Considerations for Heavy-Duty Farming Gearboxes
Heavy-duty farming applications require robust and reliable gearboxes that can withstand high loads, harsh conditions, and frequent use. Here are the key considerations for selecting gearboxes for heavy-duty farming:
- Load Capacity: Heavy-duty gearboxes must have a high load-carrying capacity to handle the demands of agricultural machinery, such as tillers, plows, and combines.
- Material Durability: Gearboxes should be constructed from durable materials, such as hardened steel or cast iron, that can withstand the stresses and impacts associated with heavy-duty tasks.
- Sealing and Protection: Effective sealing and protection mechanisms, such as robust seals and gaskets, prevent the ingress of dirt, water, and contaminants that can cause premature wear and damage.
- Lubrication System: A reliable and efficient lubrication system is crucial for heavy-duty gearboxes to ensure proper lubrication of components under high loads and temperatures.
- Heat Dissipation: Heavy-duty applications generate significant heat. Gearboxes should have efficient heat dissipation mechanisms, such as cooling fins or oil coolers, to prevent overheating and maintain performance.
- Design and Construction: Gearbox design should incorporate reinforced housing, larger bearings, and robust gears to handle heavy loads without compromising structural integrity.
- Alignment and Mounting: Proper alignment and mounting are essential to ensure smooth and efficient power transmission. Misalignment can lead to increased wear and reduced gearbox lifespan.
- Maintenance Accessibility: Heavy-duty gearboxes should be designed for easy maintenance access. Features such as removable covers and inspection points simplify servicing and repairs.
- التوافق: Gearboxes should be compatible with the specific machinery and tasks they will be used for. Customizable gear ratios and output shaft configurations enhance versatility.
- Reliability and Longevity: Heavy-duty gearboxes should be built to last, with quality craftsmanship and components that can withstand the demanding conditions of agricultural operations.
- Safety: Safety features, such as guards and emergency shutdown mechanisms, are essential to protect operators and nearby personnel from potential hazards.
- Environmental Considerations: Gearbox designs should consider environmental regulations and emissions standards to minimize the impact on the environment.
- Cost-Effectiveness: While heavy-duty gearboxes require a higher upfront investment, their durability and performance contribute to long-term cost-effectiveness by reducing downtime and the need for frequent replacements.
By carefully considering these factors, farmers can select the appropriate heavy-duty gearboxes that enhance productivity and reliability in their farming operations.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
فوائد استخدام علب التروس عالية الجودة في الآلات الزراعية
يُوفر استخدام علب التروس عالية الجودة في الآلات الزراعية العديد من المزايا التي تُسهم في تحسين الأداء والمتانة وكفاءة التشغيل بشكل عام. فيما يلي أهم هذه المزايا:
- الموثوقية والمتانة: صُممت علب التروس عالية الجودة لتحمل الظروف القاسية للعمليات الزراعية. وهي مصنوعة باستخدام مواد متينة، وتقنيات تصنيع دقيقة، وإجراءات صارمة لمراقبة الجودة، مما يضمن عمرًا أطول وتقليل وقت التوقف بسبب الأعطال.
- نقل الطاقة الأمثل: تُسهّل علب التروس عالية الجودة نقل الطاقة بكفاءة من محرك الجرار إلى مختلف المعدات. كما أنها تُقلل من فقد الطاقة من خلال تصميم دقيق لملامح التروس، ومحاذاة دقيقة، واحتكاك منخفض، مما يسمح باستخدام أكثر فعالية للطاقة المتاحة.
- عملية سلسة: تضمن علب التروس المصنعة وفقًا لأعلى المعايير تشغيلًا سلسًا ومتسقًا. فهي تقلل الاهتزازات والضوضاء والتآكل غير الضروري، مما يخلق بيئة عمل مريحة للمشغل ويقلل الضغط على الآلات.
- الدقة والضبط: توفر علب التروس عالية الجودة تحكمًا دقيقًا في السرعة وعزم الدوران وتغييرات الاتجاه. تضمن هذه الدقة تنفيذًا دقيقًا للمهام الزراعية، مثل البذر والزراعة والحصاد، مما يؤدي إلى تحسين نتائج الإنتاج.
- زيادة الكفاءة: تُقلل علب التروس عالية الجودة من فقد الطاقة الناتج عن الاحتكاك وعدم كفاءة تعشيق التروس. وتؤدي هذه الكفاءة المحسّنة إلى توفير أفضل في استهلاك الوقود واستخدام أمثل للطاقة، مما يقلل من تكاليف التشغيل للمزارع.
- التوافق والقدرة على التكيف: صُممت علب التروس عالية الجودة لتكون متوافقة مع مجموعة واسعة من الأدوات والآلات الزراعية. وتتيح مرونتها للمزارعين التبديل بين المهام المختلفة دون الحاجة إلى تعديلات متكررة أو تغيير المكونات.
- انخفاض تكاليف الصيانة: تتطلب علب التروس عالية الجودة صيانة وإصلاحات أقل تكراراً. فبنيتها المتينة وهندستها الدقيقة تؤدي إلى تقليل الأعطال وإطالة فترات الصيانة، مما يوفر الوقت والمال.
- تعزيز السلامة: تساهم علب التروس الموثوقة في عمليات أكثر أمانًا من خلال منع الأعطال المفاجئة التي قد تؤدي إلى حوادث. ويقلل التشغيل السلس والأداء المتوقع لعلب التروس عالية الجودة من مخاطر الحوادث أثناء العمليات الزراعية.
بشكل عام، يضمن الاستثمار في علب تروس عالية الجودة للآلات الزراعية موثوقية محسّنة، وتشغيلاً أكثر سلاسة، ودقة أعلى، وكفاءة أكبر، وتكاليف صيانة أقل. وتساهم هذه المزايا في نهاية المطاف في تعزيز الإنتاجية وتحقيق نتائج أفضل للمزارعين والعمليات الزراعية.
editor by CX 2024-01-23
