Produkbeskrywing
Produkbeskrywing
Produkparameters
| Parameters | Unit | Vlak | Reduction Ratio | Flange Size Specification | |||||
| 070 | 090 | 115 | 155 | 205 | 235 | ||||
| Rated output torque T2n | N.m | 1 | 3 | 55 | 130 | 208 | 342 | 588 | 1140 |
| 4 | 50 | 140 | 290 | 542 | 1050 | 1700 | |||
| 5 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 7 | 35 | 140 | 300 | 550 | 1100 | 1800 | |||
| 8 | 35 | 120 | 260 | 500 | 1000 | 1600 | |||
| 10 | 23 | 48 | 140 | 370 | 520 | 1220 | |||
| 2 | 12 | 55 | 130 | 208 | 342 | 588 | 1140 | ||
| 15 | 55 | 130 | 208 | 342 | 588 | 1140 | |||
| 20 | 50 | 140 | 290 | 542 | 1050 | 1700 | |||
| 25 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 28 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 30 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 35 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 40 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 50 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 70 | 35 | 140 | 310 | 550 | 1100 | 1800 | |||
| 100 | 23 | 48 | 140 | 370 | 520 | 1220 | |||
| 3 | 120 | 60 | 160 | 330 | 650 | 1200 | 2000 | ||
| 150 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 200 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 250 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 280 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 350 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 400 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 500 | 60 | 160 | 330 | 650 | 1200 | 2000 | |||
| 700 | 35 | 140 | 310 | 550 | 1100 | 1800 | |||
| 1000 | 23 | 48 | 140 | 370 | 520 | 1220 | |||
| Maximum output torque T2b | N.m | 1,2,3 | 3~1000 | 3Times of Rated Output Torque | |||||
| Rated input speed N1n | rpm | 1,2,3 | 3~1000 | 5000 | 3000 | 3000 | 3000 | 3000 | 2000 |
| Maximum input speed N1b | rpm | 1,2,3 | 3~1000 | 10000 | 6000 | 6000 | 6000 | 6000 | 4000 |
| Ultra Precision Backlash PS | boogmin | 1 | 3~10 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 |
| boogmin | 2 | 12~100 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | |
| boogmin | 3 | 120~1000 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| High Precision Backlash P0 | boogmin | 1 | 3~10 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 |
| boogmin | 2 | 12~100 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
| boogmin | 3 | 120~1000 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | |
| Precision Backlash P1 | boogmin | 1 | 3~10 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 |
| boogmin | 2 | 12~100 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| boogmin | 3 | 12~1000 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | |
| Standard Backlash P2 | boogmin | 1 | 3~10 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 |
| boogmin | 2 | 12~100 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | |
| boogmin | 3 | 120~1000 | ≤11 | ≤11 | ≤11 | ≤11 | ≤11 | ≤11 | |
| Torsionale styfheid | Nm/boogmin | 1,2,3 | 3~1000 | 3.5 | 10.5 | 20 | 39 | 115 | 180 |
| Allowable radial force F2rb2 | N | 1,2,3 | 3~1000 | 1100 | 2200 | 5571 | 7610 | 10900 | 24000 |
| Allowable axial force F2ab2 | N | 1,2,3 | 3~1000 | 630 | 1230 | 2550 | 3780 | 5875 | 11200 |
| Moment of Inertia J1 | kg.cm2 | 1 | 3~10 | 0.2 | 1.2 | 2 | 7.2 | 25 | 65 |
| 2 | 12~100 | 0.08 | 0.18 | 0.7 | 1.7 | 7.9 | 14 | ||
| 3 | 120~1000 | 0.03 | 0.01 | 0.04 | 0.09 | 0.21 | 0.82 | ||
| Service Life | uur | 1,2,3 | 3~1000 | 20000 | |||||
| Efficiency η | % | 1 | 3~10 | 97% | |||||
| 2 | 12~100 | 94% | |||||||
| 3 | 120~1000 | 91% | |||||||
| Noise Level | dB | 1,2,3 | 3~1000 | ≤58 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 |
| Bedryfstemperatuur | ºC | 1,2,3 | 3~1000 | -10~+90 | |||||
| Protection Class | IP | 1,2,3 | 3~1000 | IP65 | |||||
| Weights | kg | 1 | 3~10 | 1.3 | 3.7 | 7.8 | 14.5 | 29 | 48 |
| 2 | 12~100 | 1.9 | 4.1 | 9 | 17.5 | 33 | 60 | ||
| 3 | 120~1000 | 2.3 | 4.8 | 12 | 22 | 37 | 72 | ||
Gereelde vrae
Q: How to select a gearbox?
A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.
Q: What type of motor can be paired with a gearbox?
A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.
Q: Does a gearbox require maintenance, and how is it maintained?
A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.
Q: What is the lifespan of a gearbox?
A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.
Q: What is the slowest speed a gearbox can achieve?
A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.
Q: What is the maximum reduction ratio of a gearbox?
A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.
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| Toepassing: | Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox |
|---|---|
| Hardheid: | Verharde tandoppervlak |
| Installasie: | Vertikale Tipe |
| Uitleg: | Koaksiaal |
| Ratvorm: | Bevel Gear |
| Stap: | Drie-stap |
| Aanpassing: |
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| Gepasmaakte versoek |
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Oorwegings vir swaardiens-boerderyratkaste
Swaargewig-boerderytoepassings vereis robuuste en betroubare ratkaste wat hoë laste, strawwe toestande en gereelde gebruik kan weerstaan. Hier is die belangrikste oorwegings vir die keuse van ratkaste vir swaargewig-boerdery:
- Laaivermoë: Swaar ratkaste moet 'n hoë dravermoë hê om die eise van landboumasjinerie, soos bewerkbare ploeë en stropers, te hanteer.
- Materiaal Duursaamheid: Ratkaste moet van duursame materiale, soos verharde staal of gietyster, gebou word wat die spanning en impakte wat met swaar take geassosieer word, kan weerstaan.
- Verseëling en Beskerming: Doeltreffende verseëlings- en beskermingsmeganismes, soos robuuste seëls en pakkings, voorkom die indringing van vuilgoed, water en kontaminante wat voortydige slytasie en skade kan veroorsaak.
- Smeringstelsel: 'n Betroubare en doeltreffende smeerstelsel is van kardinale belang vir swaar ratkaste om behoorlike smering van komponente onder hoë laste en temperature te verseker.
- Hitteverspreiding: Swaargewigtoepassings genereer aansienlike hitte. Ratkaste moet doeltreffende hitte-afvoermeganismes hê, soos koelvinne of oliekoelers, om oorverhitting te voorkom en werkverrigting te handhaaf.
- Ontwerp en Konstruksie: Ratkasontwerp moet versterkte behuising, groter laers en robuuste ratte insluit om swaar vragte te hanteer sonder om strukturele integriteit in die gedrang te bring.
- Belyning en Montering: Behoorlike belyning en montering is noodsaaklik om gladde en doeltreffende kragoordrag te verseker. Wanbelyning kan lei tot verhoogde slytasie en 'n verminderde lewensduur van die ratkas.
- Onderhoudstoeganklikheid: Swaargewig-ratkaste moet ontwerp word vir maklike toegang tot onderhoud. Kenmerke soos verwyderbare deksels en inspeksiepunte vereenvoudig onderhoud en herstelwerk.
- Verenigbaarheid: Ratkaste moet versoenbaar wees met die spesifieke masjinerie en take waarvoor hulle gebruik sal word. Aanpasbare ratverhoudings en uitsetaskonfigurasies verbeter veelsydigheid.
- Betroubaarheid en Langlewendheid: Swaargewig-ratkaste moet gebou word om te hou, met kwaliteit vakmanskap en komponente wat die veeleisende toestande van landboubedrywighede kan weerstaan.
- Veiligheid: Veiligheidsmaatreëls, soos beskermers en noodafsluitmeganismes, is noodsaaklik om operateurs en personeel in die omgewing teen potensiële gevare te beskerm.
- Omgewingsoorwegings: Ratkasontwerpe moet omgewingsregulasies en emissiestandaarde in ag neem om die impak op die omgewing te verminder.
- Koste-effektiwiteit: Terwyl swaar ratkaste 'n hoër voorafbelegging vereis, dra hul duursaamheid en werkverrigting by tot langtermyn koste-effektiwiteit deur stilstandtyd en die behoefte aan gereelde vervangings te verminder.
Deur hierdie faktore noukeurig te oorweeg, kan boere die gepaste swaardiens-ratkaste kies wat produktiwiteit en betroubaarheid in hul boerderybedrywighede verbeter.
Tipes landboutoerusting wat landbouratkaste insluit
Landbouratkaste speel 'n belangrike rol in verskeie boerderytoerusting, wat hul doeltreffendheid verbeter en hulle in staat stel om noodsaaklike take uit te voer. Hier is 'n paar tipes boerderytoerusting wat algemeen landbouratkaste insluit:
- Trekkers: Landbouratkaste is integrale komponente van trekkers en dra by tot die kragoordrag van die enjin na verskeie aanhegsels soos ploeë, egge en grassnyers.
- Oeswerkers: Oesmasjiene, wat gebruik word om gewasse soos graan, vrugte en groente in te samel, gebruik ratkaste om vervoerbandstelsels en skeiers aan te dryf, wat gladde en doeltreffende oesbedrywighede verseker.
- Planters en Saaimasjiene: Planters en saaimasjiene maak staat op ratkaste om saad en kunsmis presies te versprei terwyl die verlangde plantdiepte gehandhaaf word.
- Spuitmasjiene: Landbouratkaste word in spuitmasjiene gebruik om pompe aan te dryf wat plaagdoders, onkruiddoders en kunsmis oor lande versprei.
- Hooibalers: Ratkaste is noodsaaklik in hooibalperse vir die kompaktering en vorming van hooibale, wat maklike berging en vervoer moontlik maak.
- Misstrooiers: Misstrooiers bevat ratkaste om kunsmis en kompos eweredig oor lande te versprei en te versprei.
- Graanboortjies: Graanveërs, wat gebruik word vir die laai en aflaai van graan, beskik oor ratkaste om die roterende skroefmeganisme aan te dryf wat graan oplig en oordra.
- Kultivators: Kultivators gebruik ratkaste om roterende tande of lemme aan te dryf wat die grond losmaak en voorberei vir plant.
- Roterende Snyers: Roterende snyers, dikwels aan trekkers geheg, gebruik ratkaste om die spinnende lemme aan te dryf wat gebruik word om lang gras, onkruid en bosse te sny.
- Dorsmasjiene: Dorsmasjiene, wat gebruik word om graan van hul doppe of stingels te skei, bevat ratkaste om die dorsmeganismes aan te dryf.
Hierdie voorbeelde demonstreer die diverse toepassings van landbouratkaste oor 'n wye reeks boerderytoerusting. Deur betroubare kragoordrag en beheer te bied, dra landbouratkaste aansienlik by tot die produktiwiteit en doeltreffendheid van moderne landboupraktyke.
Maintenance Requirements for Agricultural Gearboxes
Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:
- Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
- Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
- Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
- Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
- Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
- Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
- Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
- Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
- Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
- Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.
Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.
editor by CX 2023-12-26
