製品説明
当社は、粉末冶金プロセスによる金属部品ハードウェアおよび金属製ギアボックス・ギアモーターを専門とする工場です。ODM/OEMギアボックスの設計・開発、ギアモーターの製造サービスを提供しています。
Custom planetary gears .
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .Gearbox is ensure that it provides highly accurate gear engagement, smooth running and minimum noise and give the ability to increase the torque and lower the speed of an electric motor.
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Straight gears and racks are the classical components for mechanical transmission of rotary and transverse movements between moving parts of machines. This explains why these components are so widespread and are used to such a large extent in various sectors of general mechanics such that in practice it is impossible to find a rigid type power transfer drive chain which does not adopt these basic components.
説明：
Product Name : 22mm low speed high torque geared motor / Speed reducer / steel gearbox,powder transmission gear ,speed reducer
ギアボックスの種類：遊星歯車
材質：スチール
Gear backlash: ≤2°
Bearing:Porous Bearing ,Rolling bearing
Radial loading on output shaft:≤ 30 N
ギア比：5:1、10:1、20:1、25:1、30:1、40:1、50:1、60:1、70:1…100:1…（オプション）
Gearbox diameter : 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
3V、6V、12V、24Vが利用可能です。
High Torque Brushed/Brushless/Stepper/AC Motor Usage Planetary Gearbox/Gear Reducer.
Planetary Gearbox advantages:
- 低速域で高いトルクを発揮します。
- シャフトは、焼き入れ焼き戻しされた合金鋼でできています。
- 太陽歯車、遊星歯車、リングギアは、粉末冶金と焼結鋼で作られています。
- 騒音レベルが低い。
- 入力軸および出力軸用の高品質テーパーローラーベアリング。
- High efficiency .
- 再現性の向上。高速回転時のラジアル荷重とアキシャル荷重により、信頼性と堅牢性が向上し、ギアのミスアライメントを最小限に抑えます。さらに、さまざまな負荷条件下での均一な伝達と低振動により、完璧な再現性を実現します。
- 完璧な精度：回転角度の安定性が最大限に高まり、動作の精度と信頼性が向上します。
- 接触面が増えるため、騒音レベルが低くなります。走行時の衝撃ははるかに少なくなり、跳ね上がりもほとんどありません。
- 耐久性の向上：ねじり剛性が高く、転がり抵抗が少ないためです。この特性をさらに向上させるため、ベアリングはシャフトとボックスが直接擦れることで発生する損失を低減します。これにより、ギアの効率が向上し、よりスムーズな動作が実現します。
- トルク伝達の向上：歯の接触数が増えることで、機構はより大きなトルクを伝達し、それに耐えることができます。さらに、より均一な方法で伝達されます。
- 非常に高い効率性：遊星減速機は高い効率性を実現し、その設計と内部構造のおかげで動作中の損失が最小限に抑えられています。実際、今日ではこのタイプの駆動機構が最も高い効率性を提供します。
- 最大限の汎用性：その機構は円筒形のギアボックスに収められており、ほぼあらゆる場所に設置可能です。
応用：
monitor,automatic vending machine,automatic cruise control,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster,printers,conditioning damper actuator,Car tail gate electric putter,tooth brush,vibrator, sanitary ware,coffee machine,Sweeping robot,toys etc.
特注ギアモーター、遊星歯車、金属製ギアボックス
Welcome OEM ODM projects .
ワークショップ
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| 応用： | モーター、電気自動車、オートバイ、機械、船舶、玩具、農業機械、自動車 |
|---|---|
| 硬度： | 硬化した歯面 |
| インストール: | 縦型 |
| レイアウト: | 同軸 |
| ギア形状： | 円筒歯車 |
| ステップ： | ダブルステップ |
| サンプル： |
US$ 10/Piece
1個（最小注文数） | |
|---|
| カスタマイズ: |
利用可能
| カスタマイズされたリクエスト |
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Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes
Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:
- 動力伝達： Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
- Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
- Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
- Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
- Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
- Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
- Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
- Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
- Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
- 信頼性と耐久性： Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.
Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.
Power Transmission in Farming Equipment with Agricultural Gearboxes
Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:
- Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
- Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
- Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
- Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
- Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.
By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.
editor by CX 2024-05-13
