Produktbeskrivelse
Vi er en fabrik, der specialiserer sig i metaldele, hardware og metalgearkasser til gearmotorer gennem pulvermetallurgiprocessen. Vi tilbyder ODM/OEM-gearkassedesign og -udvikling samt fremstilling af gearmotorer.
Custom planetary gears .
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .Gearbox is ensure that it provides highly accurate gear engagement, smooth running and minimum noise and give the ability to increase the torque and lower the speed of an electric motor.
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Straight gears and racks are the classical components for mechanical transmission of rotary and transverse movements between moving parts of machines. This explains why these components are so widespread and are used to such a large extent in various sectors of general mechanics such that in practice it is impossible to find a rigid type power transfer drive chain which does not adopt these basic components.
Beskrivelse:
Product Name : 22mm low speed high torque geared motor / Speed reducer / steel gearbox,powder transmission gear ,speed reducer
Gearkassetype: Planetgear
Materiale: Stål
Gear backlash: ≤2°
Bearing:Porous Bearing ,Rolling bearing
Radial loading on output shaft:≤ 30 N
Udvekslingsforhold: 5:1, 10:1, 20:1, 25:1, 30:1, 40:1, 50:1, 60:1, 70:1…100:1… valgfrit
Gearbox diameter : 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
3V, 6V, 12V, 24V tilgængelig.
High Torque Brushed/Brushless/Stepper/AC Motor Usage Planetary Gearbox/Gear Reducer.
Planetary Gearbox advantages:
- Giver højt drejningsmoment ved lave hastigheder.
- Akslerne er lavet af hærdet og anløbet legeret stål.
- Solhjul, planethjul og ringhjul er lavet af pulvermetallurgi og sintringsstål.
- Lavt støjniveau.
- Koniske rullelejer af god kvalitet til indgangs- og udgangsaksler.
- High efficiency .
- Øget repeterbarhed. Dens højere hastighed, radial og aksial belastning, giver pålidelighed og robusthed, hvilket minimerer risikoen for skæv justering af gearet. Derudover giver ensartet transmission og lave vibrationer ved forskellige belastninger en perfekt repeterbarhed.
- Perfekt præcision: Mest roterende vinkelstabilitet forbedrer bevægelsens nøjagtighed og pålidelighed.
- Lavere støjniveau fordi der er mere overfladekontakt. Rulningen er meget blødere, og hop er stort set ikke-eksisterende.
- Større holdbarhed: På grund af dens vridningsstivhed og bedre rulning. For at forbedre denne funktion hjælper dine lejer med at reducere de tab, der ville opstå ved at gnide akslen direkte mod kassen. Dermed opnås større effektivitet af gearet og en meget mere jævn drift.
- Øget momentoverførsel: Med flere tænder i kontakt er mekanismen i stand til at overføre og modstå et større moment. Derudover gør den det på en mere ensartet måde.
- Meget god effektivitet: Planetgear giver større effektivitet, og takket være deres design og interne layout minimeres tab under drift. Faktisk er det i dag denne type drivmekanismer, der tilbyder større effektivitet.
- Maksimal alsidighed: Mekanismen er indeholdt i en cylindrisk gearkasse, som kan installeres næsten ethvert sted.
Anvendelse:
monitor,automatic vending machine,automatic cruise control,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster,printers,conditioning damper actuator,Car tail gate electric putter,tooth brush,vibrator, sanitary ware,coffee machine,Sweeping robot,toys etc.
Specialfremstillede gearmotorer, planetgear, metalgearkasse
Welcome OEM ODM projects .
Værksted
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| Anvendelse: | Motor, elbiler, motorcykel, maskineri, marine, legetøj, landbrugsmaskiner, bil |
|---|---|
| Hårdhed: | Hærdet tandoverflade |
| Installation: | Lodret type |
| Layout: | Koaksial |
| Gearform: | Cylindrisk gear |
| Trin: | Dobbelttrin |
| Prøver: |
US$ 10/Piece
1 stk. (min. ordre) | |
|---|
| Tilpasning: |
Tilgængelig
| Tilpasset anmodning |
|---|
Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Forbedring af effektivitet og produktivitet i landbrugsdrift med landbrugsgearkasser
Landbrugsgearkasser spiller en central rolle i at forbedre effektiviteten og produktiviteten på tværs af forskellige landbrugsaktiviteter. Sådan bidrager landbrugsgearkasser til at forbedre landbrugspraksis:
- Kraftoverførsel: Landbrugsgearkasser overfører effektivt kraft fra traktorens motor til forskellige redskaber, hvilket gør dem i stand til at udføre opgaver som pløjning, plantning og høst med optimal kraft og drejningsmoment.
- Variabel hastighedskontrol: Gearkasser giver landmænd mulighed for at justere hastigheden på påmonterede redskaber og tilpasse sig forskellige jordtyper, afgrødeforhold og opgaver. Denne fleksibilitet sikrer præcision og optimal ydeevne.
- Opgavespecialisering: Ved brug af forskellige redskaber og tilbehør kan én traktor udstyret med gearkasse udføre en række forskellige opgaver, hvilket reducerer behovet for flere specialiserede maskiner.
- Optimeret drejningsmoment: Landbrugsgearkasser leverer det nødvendige drejningsmoment til at overvinde modstand fra hård jord, vegetation og andre udfordrende forhold, hvilket sikrer ensartet og effektiv drift.
- Forbedret afgrødehåndtering: Gearkasser muliggør præcis kontrol over sådybde, planteafstand og gødskning, hvilket bidrager til bedre afgrødehåndtering og højere udbytter.
- Reduceret træthed hos føreren: Effektiv kraftoverførsel og kontrollerede operationer reducerer den fysiske belastning på operatørerne, hvilket gør det muligt for dem at arbejde længere timer uden overdreven træthed.
- Bevarelse af ressourcer: Ved at muliggøre præcis fordeling af frø, gødning og andre input, hjælper gearkasser med at spare ressourcer og minimere spild.
- Forbedret høst: Gearkasser muliggør problemfri betjening af høstudstyr, såsom mejetærskere og finsnittere, hvilket resulterer i effektiv indsamling af afgrøder uden skader.
- Tids- og arbejdsbesparelser: Landbrugsgearkasser fremskynder opgaver som pløjning, jordbearbejdning og plantning, hvilket gør det muligt for landmænd at dække større områder på kortere tid, hvilket er særligt vigtigt i plante- og høstsæsonen.
- Pålidelighed og holdbarhed: Veldesignede gearkasser er bygget til at modstå de barske forhold i landbrugsmiljøer, hvilket reducerer nedetid på grund af vedligeholdelse eller udstyrsfejl.
Integrering af landbrugsgearkasser i landbrugsudstyr bidrager betydeligt til at strømline driften, reducere manuel indsats og optimere ressourceudnyttelsen. Som et resultat kan landmænd opnå højere niveauer af effektivitet, produktivitet og samlet rentabilitet.
Power Transmission in Farming Equipment with Agricultural Gearboxes
Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:
- Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
- Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
- Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
- Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
- Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.
By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.
editor by CX 2024-05-13
