Deskripsi Produk
RXF Series Hardened Tooth Surface Gearbox (single-stage) with Variable Frequency Motor with Flange Connection
RXF Series reducers are designed and manufactured on the basis of modular combination system.
Deskripsi Produk
Small size, light weight, large transmission torque, superior performance, stable operation, low noise, durable, can be installed in a variety of ways, can be matched with different types of motors, a wide range of applications. sewage treatment, chemical industry, pharmacy and other industries.
There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified and fine to meet different operating conditions, and the performance is superior.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It has stable transmission, low noise, and large bearing capacity. Low temperature rise, long service life. It is widely used in metallurgy,1. Features: small offset output, compact structure, maximum use of box space, use of integral casting box, good stiffness, can improve the strength of the shaft and bearing life.
1.Technical data:
| Nama Produk | RXF Series Hardened Tooth Surface Gearbox (single-stage) with Variable Frequency Motor with Flange Connection |
| Gear material | 20CrMnTi alloy steel |
| Warna | Blue Silver Customerized |
| Case Material | Cast iron HT200 |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Noise Test | Below 65dB |
| Brand of bearings | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
| Brand of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibration | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Machining precision of gears | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | Carburizing, Quenching etc |
| Efisiensi | 95%~96% (depends on the transmission stage) |
| Backlash | ≤20Arcmin |
2. Installation type and output mode:
bottom seated type and large and small flange type installation, CHINAMFG shaft output.
3. Input mode:
direct motor, shaft input and connecting flange input.
4. Reduction ratio:
single <5,secondary 5~24.8, tertiary 27.2~264, R/R combination up to 18125.
5. Average efficiency:
Class II 96%, Class III 95%, R/R combination 85%.
6.Technical parameters:
Coaxial output
Power: 0.12KW~160KW
Torque: 1.4N · m ~ 23200N · m
Output speed: 0.06 ~ 1090r/min
7. Model of R series reducer:
RXF57, 67, 77, 87, 97, 107, 137
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Pertanyaan yang Sering Diajukan (FAQ)
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| Aplikasi: | Motor, Machinery, Marine, Agricultural Machinery, Chemical |
|---|---|
| Fungsi: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Tata letak: | Koaksial |
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | Tipe Horizontal |
| Melangkah: | Tiga Langkah |
| Kustomisasi: |
Tersedia
| Permintaan Khusus |
|---|
Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting
Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:
- Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
- Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.
By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.
Meningkatkan Efisiensi dan Produktivitas dalam Operasi Pertanian dengan Gearbox Pertanian
Gearbox pertanian memainkan peran penting dalam meningkatkan efisiensi dan produktivitas di berbagai operasi pertanian. Berikut adalah bagaimana gearbox pertanian berkontribusi pada peningkatan praktik pertanian:
- Transmisi Daya: Gearbox pertanian secara efisien mentransmisikan daya dari mesin traktor ke berbagai alat pertanian, memungkinkan alat-alat tersebut untuk melakukan tugas-tugas seperti membajak, menanam, dan memanen dengan daya dan torsi yang optimal.
- Kontrol Kecepatan Variabel: Gearbox memungkinkan petani untuk menyesuaikan kecepatan alat-alat yang terpasang, beradaptasi dengan berbagai jenis tanah, kondisi tanaman, dan tugas. Fleksibilitas ini memastikan ketelitian dan kinerja optimal.
- Spesialisasi Tugas: Dengan menggunakan berbagai perlengkapan dan alat tambahan, satu traktor yang dilengkapi dengan gearbox dapat melakukan berbagai tugas, sehingga mengurangi kebutuhan akan banyak mesin khusus.
- Torsi yang Dioptimalkan: Gearbox pertanian memberikan torsi yang diperlukan untuk mengatasi hambatan dari tanah yang keras, vegetasi, dan kondisi menantang lainnya, sehingga memastikan pengoperasian yang konsisten dan efisien.
- Pengelolaan Tanaman yang Lebih Baik: Sistem roda gigi memungkinkan kontrol yang tepat atas kedalaman penaburan benih, jarak tanam, dan pemupukan, sehingga berkontribusi pada pengelolaan tanaman yang lebih baik dan hasil panen yang lebih tinggi.
- Mengurangi Kelelahan Operator: Transmisi daya yang efisien dan pengoperasian yang terkontrol mengurangi beban fisik pada operator, memungkinkan mereka untuk bekerja lebih lama tanpa kelelahan yang berlebihan.
- Konservasi Sumber Daya: Dengan memungkinkan distribusi benih, pupuk, dan input lainnya secara akurat, gearbox membantu menghemat sumber daya dan meminimalkan pemborosan.
- Peningkatan Pemanenan: Gearbox memfasilitasi pengoperasian peralatan panen yang lancar, seperti mesin pemanen gabungan dan mesin pemanen hijauan, sehingga menghasilkan pengumpulan tanaman yang efisien tanpa kerusakan.
- Penghematan Waktu dan Tenaga Kerja: Gearbox pertanian mempercepat tugas-tugas seperti membajak, mengolah tanah, dan menanam, memungkinkan petani untuk menggarap area yang lebih luas dalam waktu yang lebih singkat, yang sangat penting terutama selama musim tanam dan panen.
- Keandalan dan Ketahanan: Kotak roda gigi yang dirancang dengan baik dibuat untuk tahan terhadap kondisi lingkungan pertanian yang keras, sehingga mengurangi waktu henti akibat perawatan atau kerusakan peralatan.
Penggunaan gearbox pertanian pada peralatan pertanian memberikan kontribusi signifikan dalam menyederhanakan operasi, mengurangi tenaga kerja manual, dan mengoptimalkan penggunaan sumber daya. Akibatnya, petani dapat mencapai tingkat efisiensi, produktivitas, dan profitabilitas pertanian secara keseluruhan yang lebih tinggi.
Power Transmission in Farming Equipment with Agricultural Gearboxes
Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:
- Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
- Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
- Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
- Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
- Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.
By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.
editor by CX 2024-01-31
