Описание продукта
We are a factory specialized in metal parts hardware & metal gearbox geared motor through powder metallurgy process .We services with ODM/OEM gearbox design and development , gearmotors manufacture.
Custom planetary gears .
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .Gearbox is ensure that it provides highly accurate gear engagement, smooth running and minimum noise and give the ability to increase the torque and lower the speed of an electric motor.
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Straight gears and racks are the classical components for mechanical transmission of rotary and transverse movements between moving parts of machines. This explains why these components are so widespread and are used to such a large extent in various sectors of general mechanics such that in practice it is impossible to find a rigid type power transfer drive chain which does not adopt these basic components.
Description:
Product Name : 22mm low speed high torque geared motor / Speed reducer / steel gearbox,powder transmission gear ,speed reducer
Gearbox Type: Planetary
Material: Steel
Gear backlash: ≤2°
Bearing:Porous Bearing ,Rolling bearing
Radial loading on output shaft:≤ 30 N
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1… optional
Gearbox diameter : 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
3V , 6V ,12V ,24V available .
High Torque Brushed/Brushless/Stepper/AC Motor Usage Planetary Gearbox/Gear Reducer.
Planetary Gearbox advantages:
- Provides high torque at slow speeds .
- The shafts are made up of hardened and tempered alloy steel .
- Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
- Low noise levels.
- Good quality taper roller bearings for input and output shafts .
- High efficiency .
- Increased repeatability . Its Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
- Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
- Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
- Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
- Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
- Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
- Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.
Приложение:
monitor,automatic vending machine,automatic cruise control,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster,printers,conditioning damper actuator,Car tail gate electric putter,tooth brush,vibrator, sanitary ware,coffee machine,Sweeping robot,toys etc.
Custom geared motors , planet gears , metal gearbox
Welcome OEM ODM projects .
Workshop
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| Приложение: | Мотор, электромобили, мотоцикл, техника, морская техника, игрушки, сельскохозяйственная техника, автомобиль |
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| Твердость: | Затвердевшая поверхность зуба |
| Установка: | Вертикальный тип |
| Макет: | Коаксиальный |
| Форма шестерни: | Цилиндрическая шестерня |
| Шаг: | Двойной шаг |
| Образцы: |
US$ 10/Piece
1 штука (минимальный заказ) | |
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| Настройка: |
Доступный
| Индивидуальный запрос |
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Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Повышение эффективности и производительности сельскохозяйственных работ с помощью сельскохозяйственных редукторов.
Сельскохозяйственные редукторы играют ключевую роль в повышении эффективности и производительности различных сельскохозяйственных операций. Вот как сельскохозяйственные редукторы способствуют улучшению методов ведения сельского хозяйства:
- Передача энергии: Сельскохозяйственные редукторы эффективно передают мощность от двигателя трактора к различным навесным орудиям, позволяя им выполнять такие задачи, как вспашка, посадка и уборка урожая, с оптимальной мощностью и крутящим моментом.
- Регулировка скорости: Редуктор позволяет фермерам регулировать скорость навесного оборудования, адаптируясь к различным типам почвы, условиям выращивания культур и выполняемым задачам. Такая гибкость обеспечивает точность и оптимальную производительность.
- Специализация задач: Благодаря использованию различного навесного оборудования и приспособлений, один трактор, оснащенный коробкой передач, может выполнять множество задач, что снижает потребность в нескольких специализированных машинах.
- Оптимизированный крутящий момент: Сельскохозяйственные редукторы обеспечивают необходимый крутящий момент для преодоления сопротивления, создаваемого твердыми почвами, растительностью и другими сложными условиями, гарантируя стабильную и эффективную работу.
- Улучшенное управление урожаем: Редукторные системы обеспечивают точный контроль глубины посева, расстояния между растениями и внесения удобрений, что способствует более эффективному управлению посевами и повышению урожайности.
- Снижение утомляемости операторов: Эффективная передача энергии и контролируемое управление снижают физическую нагрузку на операторов, позволяя им работать дольше без чрезмерной усталости.
- Сохранение ресурсов: Благодаря точному распределению семян, удобрений и других ресурсов, редукторы помогают экономить ресурсы и минимизировать отходы.
- Улучшенная уборка урожая: Коробки передач обеспечивают плавную работу уборочной техники, такой как комбайны и кормоуборочные комбайны, что позволяет эффективно собирать урожай без повреждений.
- Экономия времени и трудозатрат: В сельском хозяйстве редукторы ускоряют такие задачи, как вспашка, обработка почвы и посадка, позволяя фермерам обрабатывать большие площади за меньшее время, что особенно важно в периоды посева и сбора урожая.
- Надежность и долговечность: Грамотно спроектированные редукторы рассчитаны на работу в суровых условиях сельского хозяйства, что сокращает время простоя из-за технического обслуживания или поломки оборудования.
Внедрение редукторов в сельскохозяйственную технику значительно способствует оптимизации операций, сокращению ручного труда и рациональному использованию ресурсов. В результате фермеры могут достичь более высоких показателей эффективности, производительности и общей рентабельности своего хозяйства.
Power Transmission in Farming Equipment with Agricultural Gearboxes
Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:
- Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
- Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
- Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
- Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
- Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.
By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.
editor by CX 2024-05-13
