제품 설명
제품 설명
China source factory produce agricultural transmission gearbox for feeder machinereducer
HangZhou Fubao Electromechanical Technology Co., Ltd. agricultural transmission gearbox is a new generation of practical products independently developed by our company:
Low noise: less than 65db.
Low back clearance: up to 3 arc minutes in a CHINAMFG and 5 arc minutes in a double stage.
High torque: higher than the standard planetary reducer torque.
High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.
High deceleration ratio: Modular design, planetary gearbox can be interlinked.
agricultural transmission gearbox characteristic:
1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the agricultural transmission gearbox. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.
2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.
3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.
4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
| WAB series parameters | Model number | WAB042 | WAB60 | WAB090 | WAB115 | WAB140 | WAB180 | WAB220 |
| 정격 출력 토크 | 14-22 | 23-60 | 48-160 | 140-330 | 342-650 | 520-1200 | 1140-2000 | |
| 감소율 | L1: 3, 4, 5, 6, 7, 8, 9, 10 L2: 15, 20, 25, 30, 35, 40, 50, 70, 80, 100 | |||||||
| Planetary gear backlash | L1: P0≤1 P1≤3 P2≤5 L2: P0≤3 P1≤5 P2≤7 | |||||||
상세 사진
Product Details
Other products
제품 장점
Compared with other reduction machines, agricultural transmission gearbox machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.
Because of these characteristics,agricultural transmission gearbox is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.
회사 소개
HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.
The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CHINAMFG pursuit to make far-reaching contributions.
Factory Display
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
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| 애플리케이션: | Motor, Machinery, Agricultural Machinery, Medical Robot |
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| 경도: | 경화된 치아 표면 |
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| 통화: | 미국$ |
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| 반품 및 환불: | 제품 수령 후 최대 30일 이내에 환불을 신청할 수 있습니다. |
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Considerations for Heavy-Duty Farming Gearboxes
Heavy-duty farming applications require robust and reliable gearboxes that can withstand high loads, harsh conditions, and frequent use. Here are the key considerations for selecting gearboxes for heavy-duty farming:
- Load Capacity: Heavy-duty gearboxes must have a high load-carrying capacity to handle the demands of agricultural machinery, such as tillers, plows, and combines.
- Material Durability: Gearboxes should be constructed from durable materials, such as hardened steel or cast iron, that can withstand the stresses and impacts associated with heavy-duty tasks.
- 밀봉 및 보호: Effective sealing and protection mechanisms, such as robust seals and gaskets, prevent the ingress of dirt, water, and contaminants that can cause premature wear and damage.
- Lubrication System: A reliable and efficient lubrication system is crucial for heavy-duty gearboxes to ensure proper lubrication of components under high loads and temperatures.
- 열 방출: Heavy-duty applications generate significant heat. Gearboxes should have efficient heat dissipation mechanisms, such as cooling fins or oil coolers, to prevent overheating and maintain performance.
- Design and Construction: Gearbox design should incorporate reinforced housing, larger bearings, and robust gears to handle heavy loads without compromising structural integrity.
- Alignment and Mounting: Proper alignment and mounting are essential to ensure smooth and efficient power transmission. Misalignment can lead to increased wear and reduced gearbox lifespan.
- Maintenance Accessibility: Heavy-duty gearboxes should be designed for easy maintenance access. Features such as removable covers and inspection points simplify servicing and repairs.
- 호환성: Gearboxes should be compatible with the specific machinery and tasks they will be used for. Customizable gear ratios and output shaft configurations enhance versatility.
- Reliability and Longevity: Heavy-duty gearboxes should be built to last, with quality craftsmanship and components that can withstand the demanding conditions of agricultural operations.
- Safety: Safety features, such as guards and emergency shutdown mechanisms, are essential to protect operators and nearby personnel from potential hazards.
- Environmental Considerations: Gearbox designs should consider environmental regulations and emissions standards to minimize the impact on the environment.
- Cost-Effectiveness: While heavy-duty gearboxes require a higher upfront investment, their durability and performance contribute to long-term cost-effectiveness by reducing downtime and the need for frequent replacements.
By carefully considering these factors, farmers can select the appropriate heavy-duty gearboxes that enhance productivity and reliability in their farming operations.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
농업용 기어박스를 이용한 농업 장비의 동력 전달
농업용 변속기는 다양한 농기계에서 동력 전달을 원활하게 하는 데 중요한 역할을 합니다. 이 변속기는 트랙터 엔진의 회전력을 다양한 농기구 및 기계로 전달하는 데 필수적인 부품입니다. 농업용 변속기가 동력 전달에 어떻게 기여하는지 살펴보겠습니다.
- 속도 감소: 많은 농업 작업에서 트랙터나 다른 동력원의 엔진은 농기구의 최적 작동에 필요한 속도보다 훨씬 빠른 속도로 작동합니다. 농업용 변속기는 톱니 수가 다른 기어들을 조합하여 속도를 줄여줍니다. 이러한 속도 감소를 통해 기계는 경작, 파종, 수확과 같은 작업을 효율적으로 수행하는 데 필요한 속도로 작동할 수 있습니다.
- 거듭제곱 곱셈: 일부 농업 작업에는 효율적인 작동을 위해 상당한 토크가 필요합니다. 기어박스는 엔진에서 입력되는 토크를 증폭시켜 출력축에서 더 높은 토크를 생성할 수 있습니다. 이는 흙을 부수기 위해 상당한 힘이 필요한 쟁기질과 같은 작업에 매우 중요합니다.
- 방향 전환: 농업용 변속기는 동력 전달 방향을 바꿀 수 있도록 설계되었습니다. 예를 들어, 트랙터의 동력 인출축(PTO)은 트랙터 엔진에 직각 방향으로 동력을 전달해야 할 수 있습니다. 베벨 기어 또는 다른 방식의 변속기는 이러한 방향 전환을 가능하게 하여 동력이 작업 장비에 정확하게 전달되도록 합니다.
- 전력 분배: 경우에 따라 여러 부품이나 장비에 동력을 분배해야 할 필요가 있습니다. 다중 출력축을 갖춘 농업용 기어박스는 여러 작업에 동시에 동력을 분배하여 효율성과 생산성을 최적화할 수 있습니다.
- 부착 작업: 쟁기, 파종기, 회전식 예초기 등 많은 농기구는 효과적으로 작동하기 위해 일관되고 제어된 동력이 필요합니다. 기어박스는 이러한 부착 장치에 필요한 동력과 제어력을 제공하여 균일한 작동과 정확한 결과를 보장합니다.
농업용 변속기는 감속, 동력 증폭, 방향 전환, 동력 분배 및 부착 장치 작동을 용이하게 함으로써 농기계의 전반적인 효율성과 생산성 향상에 크게 기여합니다. 이를 통해 농부들은 기계를 다양한 작업에 맞게 조정하고, 동력 사용을 최적화하며, 다양한 농작업에서 더 나은 결과를 얻을 수 있습니다.
editor by CX 2024-01-08
