產品描述
產品描述
China source factory produce agricultural transmission gearbox for feeder machinereducer
HangZhou Fubao Electromechanical Technology Co., Ltd. agricultural transmission gearbox is a new generation of practical products independently developed by our company:
Low noise: less than 65db.
Low back clearance: up to 3 arc minutes in a CHINAMFG and 5 arc minutes in a double stage.
High torque: higher than the standard planetary reducer torque.
High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.
High deceleration ratio: Modular design, planetary gearbox can be interlinked.
agricultural transmission gearbox characteristic:
1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the agricultural transmission gearbox. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.
2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.
3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.
4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
| WAB series parameters | Model number | WAB042 | WAB60 | WAB090 | WAB115 | WAB140 | WAB180 | WAB220 |
| 額定輸出扭力 | 14-22 | 23-60 | 48-160 | 140-330 | 342-650 | 520-1200 | 1140-2000 | |
| 還原速率 | L1: 3, 4, 5, 6, 7, 8, 9, 10 L2: 15, 20, 25, 30, 35, 40, 50, 70, 80, 100 | |||||||
| Planetary gear backlash | L1: P0≤1 P1≤3 P2≤5 L2: P0≤3 P1≤5 P2≤7 | |||||||
詳細照片
Product Details
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產品優勢
Compared with other reduction machines, agricultural transmission gearbox machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.
Because of these characteristics,agricultural transmission gearbox is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.
公司簡介
HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.
The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CHINAMFG pursuit to make far-reaching contributions.
Factory Display
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
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| 應用： | Motor, Machinery, Agricultural Machinery, Medical Robot |
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| 硬度： | 硬化的牙面 |
| 安裝： | 垂直 |
| 客製化： |
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| 貨幣： | US$ |
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重型農用變速箱的注意事項
重型農業應用需要堅固可靠的變速箱，能夠承受高負載、惡劣環境和頻繁使用。以下是為重型農業選擇變速箱的關鍵考慮因素：
- 載重能力： 重型變速箱必須具備高承載能力，才能滿足耕耘機、犁和聯合收割機等農業機械的需求。
- 材質耐用性： 變速箱應採用耐用材料製造，例如硬化鋼或鑄鐵，以承受重載作業帶來的壓力和衝擊。
- 密封與保護： 有效的密封和保護機制，例如堅固的密封件和墊圈，可以防止灰塵、水和污染物進入，從而避免過早磨損和損壞。
- 潤滑系統： 對於重型齒輪箱而言，可靠且高效的潤滑系統至關重要，它可以確保零件在高負載和高溫下得到適當的潤滑。
- 散熱： 重載應用會產生大量熱量。變速箱應配備高效的散熱機制，例如散熱片或油冷卻器，以防止過熱並保持性能。
- 設計與施工： 變速箱設計應採用加強的殼體、更大的軸承和堅固的齒輪，以承受重載而不損害結構完整性。
- 對準和安裝： 正確的對準和安裝對於確保動力傳輸的平穩高效至關重要。對準不當會導致磨損加劇，縮短變速箱的使用壽命。
- 維護便利性： 重型變速箱的設計應便於維修。可拆卸蓋板和檢查點等設計簡化了維修保養工作。
- 相容性: 變速箱應與所使用的特定機械和任務相符。可自訂的齒輪比和輸出軸配置增強了其通用性。
- 可靠性和使用壽命： 重型變速箱應該經久耐用，採用優質工藝和能夠承受農業作業嚴苛條件的零件製造。
- 安全： 安全裝置，例如防護裝置和緊急停機機制，對於保護操作人員和附近人員免受潛在危險至關重要。
- 環境因素： 變速箱設計應考慮環境法規和排放標準，以最大限度地減少對環境的影響。
- 成本效益： 雖然重型齒輪箱需要較高的前期投資，但其耐用性和性能有助於減少停機時間和頻繁更換的需求，從而提高長期成本效益。
透過仔細考慮這些因素，農民可以選擇合適的重型變速箱，從而提高農業生產效率和可靠性。
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
農業機械動力傳動與農業變速箱
農業變速箱在各種農業設備的動力傳輸中發揮著至關重要的作用。這些變速箱是不可或缺的零件，能夠將曳引機引擎的旋轉動力傳遞到不同的農具和機械。以下是農業變速箱如何實現動力傳動：
- 減速： 在許多農業作業中，拖拉機或其他動力裝置的引擎轉速往往高於農機具的最佳工作轉速。農業變速箱透過組合不同齒數的齒輪來降低轉速。這種轉速降低使得機械能夠以所需的轉速高效完成耕作、播種或收割等作業。
- 功率倍增： 某些農業作業需要相當大的扭力才能有效進行。變速箱可以放大引擎的輸入扭矩，從而在輸出軸上產生更大的扭矩。這對於耕作等需要較大力量來破碎土壤的作業至關重要。
- 方向改變： 農用變速箱還可以改變動力傳輸方向。例如，曳引機的動力輸出軸（PTO）可能需要將動力垂直於曳引機引擎傳遞。帶有錐齒輪或其他傳動裝置的變速箱可以實現這種方向改變，確保動力正確傳遞到農具。
- 配電： 在某些情況下，需要將動力分配給多個部件或裝置。具有多個輸出軸的農業變速箱可以同時將動力分配給不同的作業任務，從而優化效率和生產力。
- 附件操作： 許多農機具，例如犁、播種機和旋轉割草機，都需要穩定且可控的動力才能有效運作。變速箱為這些農機具提供必要的動力和控制，確保運作平穩，作業精準。
農業變速箱透過實現減速、動力倍增、方向改變、動力分配和配件操作，顯著提高了農機具的整體效率和生產力。它們使農民能夠根據不同的作業需求調整機械設備，優化動力利用，並在不同的農業作業中取得更好的效果。
editor by CX 2024-01-08
