제품 설명
Hot Sell Industrial Helical Gearbox for Power Transmission
R Series reducers are designed and manufactured on the basis of modular combination system.
Small size, light weight, large transmission torque, superior performance, stable operation, low noise, durable, can be installed in a variety of ways, can be matched with different types of motors, a wide range of applications. sewage treatment, chemical industry, pharmacy and other industries.
There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified and fine to meet different operating conditions, and the performance is superior.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It has stable transmission, low noise, and large bearing capacity. Low temperature rise, long service life. It is widely used in metallurgy,1. Features: small offset output, compact structure, maximum use of box space, use of integral casting box, good stiffness, can improve the strength of the shaft and bearing life.
1.Technical data:
| Product Name | Hot Sell Industrial Helical Gearbox for Power Transmission |
| 힘 | 0.12KW~160KW |
| 토크 | 1.4N · m ~ 36600N · m |
| Output speed | 0.06 ~ 1090r/min |
| Gear material | 20CrMnTi alloy steel |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Noise Test | Below 65dB |
| Brand of bearings | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
| Brand of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibration | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Machining precision of gears | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| 열처리 | Carburizing, Quenching etc |
| 능률 | 95%~96% (depends on the transmission stage) |
| Bearing output mode | parallel output |
| Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
| Input mode | Direct motor, shaft input and connecting flange input |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
상세 사진
회사 소개
< ABOUT TILI
HangZhou Tili Reducer Co, Ltd has been committed to provide High-quality hardensurface extruder gearbox since established In 2003.
Since its establishment, we always been committed to creating High-quality products in the field of transmission in China and is determined to enter the global market the high-end market of the mechanical industry is based on technology, and industry serves the country. We have strong research and development capabilities and professional production team and elite salesteam have continuously innovated, we specialize in Planetary reducer, 4 series (R, K, F, S) reducers, CHINAMFG series single screw extruder reducer, DJYG series high torque extruder reducer, cycloidal reducer, sell well in Europe, USA, Japan, India, Brazil, Southeast Asia etc.
Relying on the 20 years of industry accumulation, we hold our company’s vision of “sustainable operation”, based on quality and service, in the global competitive environment, we strive to meet customers’ quality requirements and strive for stable growth and strive for excellence.
Adhere to the principle of integrity, grow together with customers, and share with employees.
We’re pleased to get your inquiry and we will reply you as soon as possible. We stick to the principle of “Quality first, service first, continuous improvement and innovation to meet the customers” for the management and “Zero defect, zero complaints” as the quality objective.
< WORKSHOP
< QUALITY CONTROL
인증
포장 및 배송
Installation Instructions
자주 묻는 질문
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| 애플리케이션: | 모터, 기계류, 해양, 농업 기계 |
|---|---|
| 기능: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| 공들여 나열한 것: | 같은 축의 |
| 경도: | 경화된 치아 표면 |
| 설치: | 수평형 |
| 단계: | 3단계 |
| 맞춤 설정: |
사용 가능
| 맞춤형 요청 |
|---|
Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes
Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:
- Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
- Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
- Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
- Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
- Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
- Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
- Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
- Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
- Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.
By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
농기계에 고품질 변속기를 사용할 때의 이점
농기계에 고품질 변속기를 사용하면 성능, 내구성 및 전반적인 작동 효율성이 향상되는 여러 가지 이점이 있습니다. 주요 이점은 다음과 같습니다.
- 신뢰성 및 내구성: 고품질 변속기는 농업 현장의 까다로운 환경을 견딜 수 있도록 제작됩니다. 내구성이 뛰어난 소재, 정밀한 제조 기술, 엄격한 품질 관리 조치를 통해 제작되어 수명이 길고 고장으로 인한 가동 중단 시간을 줄여줍니다.
- 최적의 동력 전달: 고품질 변속기는 트랙터 엔진에서 다양한 작업 장비로 효율적인 동력 전달을 가능하게 합니다. 정밀하게 설계된 기어 프로파일, 정확한 정렬, 그리고 최소한의 마찰을 통해 동력 손실을 최소화하여 사용 가능한 동력을 더욱 효과적으로 활용할 수 있도록 합니다.
- 원활한 작동: 고품질로 제작된 기어박스는 부드럽고 안정적인 작동을 제공합니다. 진동, 소음 및 불필요한 마모를 줄여 작업자에게 쾌적한 작업 환경을 제공하고 기계에 가해지는 부담을 감소시킵니다.
- 정밀도와 정확도: 고품질 변속기는 속도, 토크 및 방향 전환을 정밀하게 제어합니다. 이러한 정밀도는 파종, 파종 및 수확과 같은 농작업을 정확하게 수행하여 수확량 증대로 이어집니다.
- 효율성 향상: 고품질 변속기는 마찰과 비효율적인 기어 맞물림으로 인한 에너지 손실을 최소화합니다. 이러한 효율성 향상은 연비 개선과 동력 활용 최적화로 이어져 농가의 운영 비용을 절감해 줍니다.
- 호환성 및 적응성: 최고급 변속기는 다양한 농기구 및 기계와 호환되도록 설계되었습니다. 이러한 뛰어난 적응성 덕분에 농부들은 잦은 조정이나 부품 교체 없이도 다양한 작업으로 전환할 수 있습니다.
- 유지보수 비용 절감: 고품질 변속기는 유지보수 및 수리 빈도가 적습니다. 견고한 구조와 정밀한 설계 덕분에 고장이 줄어들고 유지보수 간격이 길어져 시간과 비용을 절약할 수 있습니다.
- 안전성 강화: 신뢰할 수 있는 변속기는 갑작스러운 고장을 방지하여 사고를 예방함으로써 더욱 안전한 작업에 기여합니다. 고품질 변속기의 원활한 작동과 예측 가능한 성능은 농업 작업 중 사고 위험을 줄여줍니다.
전반적으로, 농기계에 고품질 변속기를 투자하면 신뢰성 향상, 원활한 작동, 정밀도 증대, 효율성 향상 및 유지보수 비용 절감을 실현할 수 있습니다. 이러한 이점들은 궁극적으로 농업 생산성 향상과 농업 경영의 더 나은 결과로 이어집니다.
editor by CX 2024-02-05
