Produktbeskrivelse
Hot Sell Industrial Helical Gearbox for Power Transmission
R Series reducers are designed and manufactured on the basis of modular combination system.
Small size, light weight, large transmission torque, superior performance, stable operation, low noise, durable, can be installed in a variety of ways, can be matched with different types of motors, a wide range of applications. sewage treatment, chemical industry, pharmacy and other industries.
There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified and fine to meet different operating conditions, and the performance is superior.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It has stable transmission, low noise, and large bearing capacity. Low temperature rise, long service life. It is widely used in metallurgy,1. Features: small offset output, compact structure, maximum use of box space, use of integral casting box, good stiffness, can improve the strength of the shaft and bearing life.
1.Technical data:
| Produktnavn | Hot Sell Industrial Helical Gearbox for Power Transmission |
| Magt | 0.12KW~160KW |
| Drejningsmoment | 1.4N · m ~ 36600N · m |
| Output speed | 0.06 ~ 1090r/min |
| Gear material | 20CrMnTi alloy steel |
| Gearbehandling | Slibning af HOFLER slibemaskiner |
| Støjtest | Below 65dB |
| Brand of bearings | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
| Brand of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibration | ≤20µm |
| Housing hardness | HBS190-240 |
| Overfladehårdhed af gear | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Præcisionsbearbejdning af tandhjul | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | Carburizing, Quenching etc |
| Effektivitet | 95%~96% (depends on the transmission stage) |
| Bearing output mode | parallel output |
| Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
| Input mode | Direct motor, shaft input and connecting flange input |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Detaljerede billeder
Firmaprofil
< ABOUT TILI
HangZhou Tili Reducer Co, Ltd has been committed to provide High-quality hardensurface extruder gearbox since established In 2003.
Since its establishment, we always been committed to creating High-quality products in the field of transmission in China and is determined to enter the global market the high-end market of the mechanical industry is based on technology, and industry serves the country. We have strong research and development capabilities and professional production team and elite salesteam have continuously innovated, we specialize in Planetary reducer, 4 series (R, K, F, S) reducers, CHINAMFG series single screw extruder reducer, DJYG series high torque extruder reducer, cycloidal reducer, sell well in Europe, USA, Japan, India, Brazil, Southeast Asia etc.
Relying on the 20 years of industry accumulation, we hold our company’s vision of “sustainable operation”, based on quality and service, in the global competitive environment, we strive to meet customers’ quality requirements and strive for stable growth and strive for excellence.
Adhere to the principle of integrity, grow together with customers, and share with employees.
We’re pleased to get your inquiry and we will reply you as soon as possible. We stick to the principle of “Quality first, service first, continuous improvement and innovation to meet the customers” for the management and “Zero defect, zero complaints” as the quality objective.
< WORKSHOP
< QUALITY CONTROL
Certificeringer
Emballage og forsendelse
Installation Instructions
Ofte stillede spørgsmål
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| Anvendelse: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Fungere: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Koaksial |
| Hårdhed: | Hærdet tandoverflade |
| Installation: | Vandret type |
| Trin: | Three-Step |
| Tilpasning: |
Tilgængelig
| Tilpasset anmodning |
|---|
Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes
Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:
- Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
- Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
- Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
- Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
- Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
- Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
- Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
- Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
- Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.
By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
Fordele ved at bruge gearkasser af høj kvalitet i landbrugsmaskiner
Brugen af gearkasser af høj kvalitet i landbrugsmaskiner tilbyder adskillige fordele, der bidrager til forbedret ydeevne, holdbarhed og samlet driftseffektivitet. Her er de vigtigste fordele:
- Pålidelighed og holdbarhed: Gearkasser af høj kvalitet er bygget til at modstå de krævende forhold i landbruget. De er konstrueret af holdbare materialer, præcise fremstillingsteknikker og strenge kvalitetskontrolforanstaltninger, hvilket sikrer en længere levetid og reduceret nedetid på grund af nedbrud.
- Optimal kraftoverførsel: Gearkasser af høj kvalitet muliggør effektiv kraftoverførsel fra traktorens motor til forskellige redskaber. De minimerer effekttab gennem veldesignede gearprofiler, præcise justeringer og minimal friktion, hvilket muliggør en mere effektiv udnyttelse af den tilgængelige kraft.
- Glat betjening: Gearkasser fremstillet efter høje standarder sikrer jævn og ensartet drift. De reducerer vibrationer, støj og unødvendigt slid, hvilket skaber et behageligt arbejdsmiljø for føreren og reducerer stress på maskineriet.
- Præcision og nøjagtighed: Kvalitetsgearkasser tilbyder præcis kontrol over hastighed, drejningsmoment og retningsændringer. Denne præcision sikrer præcis udførelse af landbrugsopgaver, såsom såning, plantning og høst, hvilket fører til bedre udbytteresultater.
- Øget effektivitet: Gearkasser af høj kvalitet minimerer energitab på grund af friktion og ineffektiv gearindgreb. Denne forbedrede effektivitet resulterer i bedre brændstoføkonomi og optimeret strømudnyttelse, hvilket reducerer driftsomkostningerne for landmanden.
- Kompatibilitet og tilpasningsevne: Gearkasser i topklasse er designet til at være kompatible med en række landbrugsredskaber og -maskiner. Deres tilpasningsevne gør det muligt for landmænd at skifte mellem forskellige opgaver uden behov for hyppige justeringer eller komponentskift.
- Reducerede vedligeholdelsesomkostninger: Kvalitetsgearkasser kræver mindre hyppig vedligeholdelse og reparation. Deres robuste konstruktion og præcisionsteknik resulterer i færre nedbrud og forlængede vedligeholdelsesintervaller, hvilket sparer både tid og penge.
- Forbedret sikkerhed: Pålidelige gearkasser bidrager til sikrere drift ved at forhindre pludselige fejl, der kan føre til ulykker. Den jævne drift og forudsigelige ydeevne af gearkasser af høj kvalitet reducerer risikoen for uheld under landbrugsopgaver.
Samlet set sikrer investering i gearkasser af høj kvalitet til landbrugsmaskiner forbedret pålidelighed, mere jævn drift, højere præcision, øget effektivitet og reducerede vedligeholdelsesomkostninger. Disse fordele bidrager i sidste ende til forbedret produktivitet og bedre resultater for landmænd og landbrugsvirksomheder.
editor by CX 2024-02-05
