製品説明
|
製品名 |
New design Helical-hypoid gear units KM series gearbox Speed Reducer Motor Reducer |
|
Series |
ヘリカルギアボックス |
|
応用 |
Power Tranmission |
|
ベアリング |
China Top brand HRB,LYC,ZWZ or other brands requested, NSK….. |
|
Used |
industry machinery |
Km Series Aluminium Alloy 7.5~300 Ratio 90 Degree Hypoid Gear Motor Vertical Hypoid Reduction Gearbox with Electric Motor
KM KB Series helical gear units has more than 4 types, power 0.12-4kw, ratio 7.73-302.5, torque max 100-500NM, Modulaw and multistructure can meet the demands of various conditions.
(1) Ground-hardened helical gears.
(2) Modularity, can be combined in many forms
(3) Made of high-quality aluminum alloy, light in weight and nonrusting
(4)Large in output torque, high efficiencym energy saving and environmental protection
(5) The mounting dimension of SKM series are compatible with SMRV series worm gear unit
(A part of SMRV050 dimensions are different from SKM28)
(6) The mounting dimension of SKB series are compatible with W series worm gear unit.
Features&Specification
KM28B~KM58B:2-Stage hypoid helical gear units. Speed ratio range 7.48~60.5
KM28C~KM58C:3-Stage hypoid helical gear units. Speed ratio range:4918~302.5
One of the features of the hypoid gear speed reducer is that the shafts intersect at 2 mutually parallel
planes,providing greater torque in the same construction space than an ordinary helical gear reducer. And its strength is much higher than that of worm gear reducer.
1.Omnidirectional mounting
2.Housing made of high-quality aluminum alloydie-casting,light weight good rust resistance
3.Low back clearance
4.Smooth transmission and low noise
5.Customized products available
製品パラメータ
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適用可能な産業 |
Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory |
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ギア配置 |
Hypoid |
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出力トルク |
100~500NM |
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入力速度 |
1400rpm |
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出力速度 |
5~187 |
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CHINAMFGの場所 |
中国 |
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ブランド名 |
中国製 |
|
製品名 |
Hypoid gear reducer |
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色 |
Blue |
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比率 |
5-400 |
|
証明書 |
ISO9001 CCC CE |
会社概要
資格認定
梱包と配送
よくある質問
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| 応用： | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Transmission Parts |
|---|---|
| 関数： | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| レイアウト: | サイクロイド |
| 硬度： | 硬化した歯面 |
| インストール: | Torque Arm Type |
| ステップ： | シングルステップ |
| サンプル： |
US$ 80/Piece
1個（最小注文数） | |
|---|
Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes
Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:
- 動力伝達： Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
- Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
- Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
- Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
- Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
- Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
- Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
- Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
- Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
- 信頼性と耐久性： Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.
Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.
耐久性と信頼性に優れた農業用ギアボックスの主な特徴
農業機械の効率的な運用には、耐久性と信頼性に優れた農業用ギアボックスが不可欠です。農業用ギアボックスの耐久性と信頼性を高める主な特徴は以下のとおりです。
- 高品質な素材： 農業機械のギアボックスは、粉塵、破片、様々な天候など、過酷な環境にさらされることが多い。高強度合金鋼などの高品質な材料を使用することで、ギアボックスの摩耗、腐食、その他の劣化に対する耐性を高めることができる。
- 頑丈な構造： ギアボックスは、農業作業に伴うストレスや負荷に耐えられるよう、頑丈で耐久性のある構造である必要があります。強化されたハウジング、精密な機械加工、そして堅牢なシールは、損傷を防ぎ、長寿命を確保するのに役立ちます。
- 効果的な潤滑システム： 適切な潤滑は、摩擦を低減し、熱を放散し、早期摩耗を防ぐために不可欠です。農業用ギアボックスには、長時間の運転時でもすべての部品が適切に潤滑されるよう、効率的な潤滑システムを備える必要があります。
- 密封と保護： 農業環境では、埃、汚れ、湿気が一般的な課題となります。ガスケットやシールなどの効果的な密閉機構は、異物がギアボックス内部に侵入するのを防ぎ、内部部品を損傷から保護します。
- 放熱： ギアボックスは、特に長時間運転時において、効果的に熱を放散するように設計する必要があります。過熱は潤滑不良や早期摩耗の原因となります。冷却フィンと適切な換気は、最適な動作温度を維持するのに役立ちます。
- ギアの品質と精度： 高精度な歯形と精密な製造技術を備えた高品質の歯車は、スムーズで効率的な動力伝達を保証します。適切に加工された歯車は、騒音、振動、および歯車の故障リスクを低減します。
- 高度なギア設計： 農業機械用ギアボックスの中には、ヘリカルギアや遊星ギアといった先進的なギア設計を採用しているものがある。これらの設計は、従来の平歯車に比べて、効率の向上、騒音の低減、耐荷重能力の向上といった利点を提供する。
- 過負荷保護: せん断ピンやクラッチシステムなどの過負荷保護機構を組み込むことで、急激な高負荷や詰まりが発生した場合に、ギアボックスやその他の接続部品の損傷を防ぐことができます。
- メンテナンスが容易なアクセス： ギアボックスは、メンテナンス性を考慮して設計する必要があります。点検しやすい箇所、ドレンプラグ、注入口などを設けることで、作業員が日常的なメンテナンス作業を容易に行えるようになります。
メーカーは、これらの要件を満たすように農業用ギアボックスを設計することが多く、それによって、農業作業の厳しい条件に耐え、農業機械の信頼性の高い性能に貢献できるようにしている。
editor by CX 2024-02-04
