Descripción del Producto
KAF Series Hardened Tooth Surface Helical Bevel Gearbox with Flange Connection
Descripción del Producto
K series gearbox is 1 kind of Helical Bevel type gearbox ,it is designed based on modularization , which bring many difference kinds of combinations ,mounting types ,and structure designs .The detail classification of ratio can meet various of working condition .High Transmission efficiency ,low energy consumption, superior performance . The hard tooth surface gear use the high quality alloy steel , the process of carburizing and quenching, grinding ,which give it follow characters : Stable transmission , low noise and temperature ,high loading ,long working life. Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics,which widely use for industry equipment of metallurgy ,Building Material , Chemical , Mining , Oil, Transportation , Papermaking , Sugar making , engineering Machines ,etc.
1.Technical data:
| Product Name | KAF Series Hardened Tooth Surface Helical Bevel Gearbox with Flange Connection |
| Gear material | 20CrMnTi alloy steel |
| Color | Blue Silver Customerized |
| Case Material | Cast iron HT200 |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Noise Test | Below 65dB |
| Brand of bearings | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
| Brand of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibration | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Machining precision of gears | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | Carburizing, Quenching etc |
| Eficiencia | 95%~96% (depends on the transmission stage) |
| Backlash | ≤20Arcmin |
2. Installation type and output mode:
bottom seated type and large and small flange type installation, CHINAMFG shaft output.
3. Input mode:
direct motor, shaft input and connecting flange input.
4. Reduction ratio:
5.36~17396
5. Average efficiency:
95%
6.Technical parameters:
Coaxial output
Power: 0.12KW~200KW
Torque: 10N · m ~ 50000N · m
Output speed: 7 ~ 415r/min
7. Model of K series reducer:
KAF37, 47, 57, 67, 77, 87, 97, 107,127, 157
Fotos detalladas
Certificaciones
Embalaje y envío
Installation Instructions
Perfil de la empresa
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Preguntas frecuentes
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| Solicitud: | Maquinaria para motores, maquinaria naval y maquinaria agrícola. |
|---|---|
| Función: | Distribución de potencia, cambio de par motor, cambio de dirección de accionamiento, cambio de velocidad, reducción de velocidad. |
| Disposición: | Right Angle |
| Dureza: | Superficie dentada endurecida |
| Instalación: | Tipo horizontal |
| Paso: | Tres pasos |
| Personalización: |
Disponible
| Solicitud personalizada |
|---|
Contribution of Agricultural Gearboxes to Farming Machinery Versatility
Agricultural gearboxes play a pivotal role in enhancing the overall versatility of farming machinery. Here’s how they contribute:
- Variable Speeds: Agricultural gearboxes enable machinery to operate at different speeds, allowing farmers to adapt to various tasks. For instance, tractors equipped with adjustable gearboxes can efficiently switch between plowing, seeding, and harvesting.
- Torque Management: Gearboxes control torque delivery to match the requirements of different operations. This ensures optimal power transmission and prevents overloading during tasks like tilling or lifting heavy loads.
- Multi-Functionality: Many farming machines are designed to perform multiple tasks. By incorporating versatile gearboxes, these machines can efficiently switch between functions without requiring major modifications.
- Attachment Compatibility: Farm machinery often requires attachments like mowers, plows, or sprayers. Agricultural gearboxes can be designed to accommodate various attachments, increasing the machinery’s utility and adaptability.
- Adjustable Ratios: Some gearboxes allow operators to change gear ratios on-the-fly. This adaptability is essential for tasks that demand precise control over speed and torque, such as precision planting or spraying.
- Efficient Power Distribution: Gearboxes help distribute power from the engine to different components of the machinery, such as wheels, axles, and implements. This efficient power distribution ensures effective utilization of energy.
- Task-Specific Optimization: Different farming tasks have specific requirements. Agricultural gearboxes can be tailored to optimize machinery performance for tasks ranging from soil preparation to crop maintenance.
- Enhanced Maneuverability: Gearboxes can enable machinery to change directions easily and navigate tight spaces. This is especially valuable in tasks like plowing fields or maneuvering within orchards.
- Adapting to Terrain: Versatile gearboxes allow machines to adapt to different terrains, ensuring consistent performance on various surfaces like hills, slopes, or uneven ground.
- Seasonal Flexibility: Farming involves seasonal tasks that vary in demand and complexity. Gearboxes offer the flexibility to optimize machinery for specific tasks during different seasons, enhancing overall efficiency.
Agricultural gearboxes are a cornerstone of farming machinery versatility, enabling farmers to accomplish a wide range of tasks efficiently and effectively.
Precauciones de seguridad específicas para el funcionamiento de las cajas de cambios agrícolas
El manejo de maquinaria agrícola con reductores requiere una atención meticulosa a la seguridad para prevenir accidentes y garantizar el bienestar de los operadores y las personas que se encuentren cerca. A continuación, se presentan algunas precauciones de seguridad específicas relacionadas con el funcionamiento de la maquinaria agrícola con reductores:
- Lea el manual: Familiarícese con el manual del fabricante de la caja de cambios y la maquinaria específicas. Contiene información valiosa sobre el funcionamiento, el mantenimiento y las normas de seguridad.
- Formación adecuada: Asegúrese de que los operarios estén capacitados en el manejo seguro de la maquinaria, incluyendo cómo acoplar y desacoplar la caja de cambios, ajustar las velocidades y actuar en caso de emergencia.
- Equipo de protección: Los operarios deben usar el equipo de protección adecuado, como cascos, guantes, gafas de seguridad y calzado resistente, para reducir el riesgo de lesiones por escombros, piezas móviles u otros peligros.
- Espacio de trabajo despejado: Antes de poner en marcha la maquinaria, retire obstáculos, escombros y personas de la zona. Asegúrese de mantener una distancia de seguridad entre la maquinaria y las personas.
- Archivos adjuntos seguros: Si la caja de engranajes se utiliza junto con accesorios, asegúrese de que estén correctamente sujetos y montados de acuerdo con las instrucciones del fabricante para evitar que se desprendan durante el funcionamiento.
- Participa de forma segura: Accione la caja de cambios y ponga en marcha la maquinaria únicamente después de asegurarse de que todo el personal se encuentra a una distancia segura y de que la maquinaria está sobre terreno estable.
- Evite la ropa holgada: Los operarios deben evitar usar ropa suelta o accesorios que puedan engancharse en las piezas móviles.
- Paradas de emergencia: Familiarícese con la ubicación de los botones e interruptores de parada de emergencia en la maquinaria y esté preparado para utilizarlos si fuera necesario.
- Mantenimiento regular: Realice revisiones de mantenimiento rutinarias en la caja de engranajes y la maquinaria para garantizar que todos los componentes funcionen correctamente. Reemplace las piezas desgastadas y lubrique los componentes según las recomendaciones del fabricante.
- Apagado correcto: Al finalizar una tarea, desconecte la caja de cambios, apague la maquinaria y active los seguros correspondientes para evitar arranques accidentales.
Seguir estas precauciones de seguridad puede reducir considerablemente el riesgo de accidentes y lesiones al operar maquinaria agrícola con reductora. Priorice siempre la seguridad para crear un entorno de trabajo seguro para todos los involucrados.
Contribution of Agricultural Gearboxes to Tractor Functionality
An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:
- Transmisión de potencia: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
- Control de velocidad: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
- Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
- Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
- Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.
Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.
Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.
editor by CX 2024-02-08
