제품 설명

1. 알루미늄 주조 분야에서 20년 이상의 경력을 보유하고 있습니다.
2. 다양한 주조 요구사항에 맞춰 4가지 주조 공정을 제공합니다.
3. 인근에 해항 및 공항이 있습니다.
4. ISO9001:2008/Rosh/SGS 인증 통과
5. 주조, 가공, 마감에 이르기까지 전체 공정을 관리함으로써 고객에게 우수한 품질과 더 짧은 납기를 제공할 수 있습니다.
6. 샘플 및 주문 시: 치수 보고서, 화학 조성 및 기계적 특성 보고서를 제공해 드릴 수 있습니다.
7. 분광 및 열 분석 장비를 이용한 대조 물질 (밀도 및 가공)
8. 주조 전 원료 및 용융 합금액의 분광 분석.

재료 — 모래 주조, 중력 다이캐스팅, 저압 다이캐스팅:
A356/A357/A319/A413/ZL101/ZL102/ZL104/ZL107/LM6//LM/20/LM25/EN AC-42100/EN AC-42200/EN AC-43000/EN AC-43200/EN AC-43300/EN AC-43400/EN AC-44200/EN AC-44300/EN AC-46000/EN AC-46200

— 고압 다이캐스팅:
A380/A390/A360/ADC10/ADC12/ENAC-43400/ENAC-44300/ENAC-44400/ENAC-46000/ENAC-46100/ENAC-46200/ENAC-46500/ENAC-47100

프로세스 — 알루미늄 모래 주조
— 그래비티 다이캐스팅
고압 다이캐스팅
— 저압 다이캐스팅
— CNC 가공
— 빠른 프로토타이핑
— 마무리 서비스
주조 설비 — 녹색 모래 주조 라인 2개, 수지 모래 주조 라인 4개
— 중력 주조기 14세트
— 125톤/180톤/250톤/280톤/500톤/800톤/1250톤/1650톤급 고압 다이캐스팅 기계 10세트
— 500kg~800kg 용량의 저압 다이캐스팅 기계 4세트
가공 설비 — 수직형 CNC 밀링 머신 3세트
— 수평형 CNC 밀링 머신 11대 (그 중 4대는 4축형)
— CNC 선반 8세트
— 드릴링 머신 8세트
— 탭핑 기계 8세트
— 샷 블라스팅 기계 2세트
— 펀칭기 4세트
표면 처리 — 아연/황동/크롬/니켈 도금, 연마, 거울 연마, 도색, 분체 도장, 전기 도금, 아노다이징, 패드 인쇄, 실크스크린 인쇄
검사 시설 — 분광기, CMM, 수지 모래 분석 장치, X선 검출 장비, 누출 시험 장비, 경도 시험 장치, 금속광학 분석 장치, 염수 분무 시험 챔버 등 
기준 — ASTM, DIN, JIS, EN, ISO, GB
소프트웨어 — Pro/E,UG, 솔리드웍스, Auto CAD

 

1. 귀사는 공장입니까, 아니면 무역 회사입니까?
저희는 20년 경력의 알루미늄 주조 전문 기업/제조업체로서, 다양한 알루미늄 주조 제품을 생산하고 알루미늄 주조부터 후가공까지 원스톱 서비스를 고객에게 제공합니다. 일반적으로 무역 회사는 모든 종류의 금속 주조 제품을 공급할 수 있다고 광고하지만, 저희는 전문 알루미늄 주조 업체로서 알루미늄 주조 관련 제품 및 서비스만을 생산 및 공급합니다. 만약 알루미늄 주조 제품 외의 다른 제품이 필요하시다면, 신뢰할 수 있는 다른 제조업체를 무료로 소개해 드리겠습니다. 

2. 견적서는 어떻게 받을 수 있나요?
견적은 고객께서 제공해주시는 3D 모델 또는 상세 2D 도면을 기반으로 산출됩니다. 샘플을 보내주셔도 가격 산정에 도움이 됩니다. 3D 모델은 UG(.prt), Pro/E(.prt), Solidworks(.sldprt) 형식의 파일을 선호하며, .igs, .stp, .x_t, .x_b, .sat 등 일반적인 형식의 파일도 사용 가능합니다.

3. 가격 정보를 받기까지 얼마나 기다려야 하나요?
고객님의 문의를 접수한 후 48시간 이내에 견적서를 준비해 드리겠습니다. 긴급한 경우, 소요 시간을 몇 시간으로 단축할 수 있습니다.

4. 납기는 어떻게 되나요?
소요 기간은 알루미늄 주조 공정에 따라 다릅니다.
    -알루미늄 모래 주조: 금형 제작에 1~2주 소요, 금형 제작 후 1주일 이내에 샘플 준비 완료, 고객 샘플 승인 후 대량 생산에 3~8주 소요;
    -중력 다이캐스팅: 금형 제작에 2~3주 소요, 금형 제작 후 1주일 이내에 샘플 준비 완료, 고객 샘플 승인 후 대량 생산에 3~8주 소요;
    -저압 다이캐스팅: 금형 제작에 4~6주 소요, 금형 제작 후 1주일 이내에 샘플 준비 완료, 고객 샘플 승인 후 3~8주간 대량 생산 진행;
    -고압 다이캐스팅: 금형 제작에 4~8주 소요, 금형 제작 후 1주일 이내에 샘플 준비 완료, 고객 샘플 승인 후 3~8주간 대량 생산 진행;

5. 샘플을 기반으로 제품을 생산할 수 있습니까?
네, 가능합니다. 당사의 강력한 역설계 역량을 통해 고객이 제공하는 샘플에 따라 정확하게 제품을 생산할 수 있습니다.

6. 귀사의 샘플 정책은 무엇입니까?
샘플 가격이 20달러 이내일 경우 무료로 제공되지만, 배송비는 고객님께서 부담하셔야 합니다. 샘플 가격이 20달러를 초과할 경우에는 샘플 비용이 청구됩니다.

7. 웹사이트에서 샘플을 제공해 주실 수 있나요?
죄송하지만, 저희는 OEM 주조 알루미늄 제품 제조업체입니다. 저희 제품의 디자인과 도면은 고객사의 소유이며, 모든 고객사와 비밀유지협약(NDA)을 체결하고 있습니다. 전문 알루미늄 주조 업체로서, 고객사의 중요한 정보를 제3자에게 절대 유출하지 않습니다.

8. 귀사에서 보유하고 있는 기존 장비를 사용할 수 있을까요?
죄송하지만 안 됩니다. 금형은 비용을 지불하신 고객님의 소유이며, 고객님께서는 언제든지 금형을 가져가실 수 있습니다. 저희는 허가 없이 제3자를 위해 고객님의 금형을 사용할 권리가 없습니다.

What is the purpose of the bushing?

If you notice the truck making noises when cornering, the bushings may be worn. You may need to replace the ball joint or stabilizer bar, but a simple inspection will reveal that the noise is coming from the bushing. The noise from a worn bushing on a metal joint can mimic the sound of other problems in the suspension, such as a loose stabilizer bar or a failed ball joint.
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기능

What is the purpose of the bushing? They play an important role in the operation of various mechanical parts. Their main functions include reducing the clearance between the shaft and the bearing and reducing the leakage of the valve. Bushings are used in different ways to ensure smooth operation and longevity. However, some new designers don’t appreciate the functionality of the case. So let’s discuss these features. Some of their most common applications are listed below.
First, the shell does a lot of things. They reduce noise, control vibration, and provide amazing protection for all kinds of industrial equipment. Large industrial equipment faces more wear, vibration and noise, which can render it completely inoperable. Bushings help prevent this by reducing noise and vibration. Bushing sets also extend equipment life and improve its performance. Therefore, you should not underestimate the importance of the casing in your device.
Another common function of bushings is to support components during assembly. In other words, the bushing reduces the risk of machine wear. In addition to this, they are superior to bearings, which are notoriously expensive to maintain. However, they are still useful, and their versatility cannot be overemphasized. If you’re considering installing one, you’ll be glad you did! These products have become a necessity in the modern industrial world. If you’re wondering how to choose one, here are some of the most common bushing uses.
Electrical bushings are an important part of many electrical equipment. They carry high voltage currents through the enclosure and provide an insulating barrier between live conductors and metal bodies at ground potential. They are made of a central conductive rod (usually copper or aluminum) and surrounding insulators made of composite resin silicone rubber. Additionally, the bushings are made of various materials. Whether copper, aluminum or plastic, they are an important part of many types of electrical equipment.

유형

There are several different types of bushings on the market today. They may be cheap but they are of good quality. These products can be used in telephones, cable television, computer data lines and alarm systems. The key to buying these products online is finding the right appliance store and choosing a high-quality product. An online appliance store should have comprehensive information and ease of use. For the right electrical bushing, you should look for reliable online stores with the best prices and high quality products.
Capacitive grading bushings use conductive foils inserted into paper to stabilize the electric field and balance the internal energy of the bushing. The conductive foil acts as a capacitive element, connecting the high voltage conductor to ground. These types of bushings are sometimes referred to as capacitor grade bushings. Capacitive grading bushings are usually made of paper impregnated with epoxy resin or mineral oil.
When buying enclosures, you should know how they are used. Unlike ball bearings, bushings should be stored upright so that they are in the correct working position. This is because horizontal placement can cause air bubbles to form in the fill insulation. It is also important to store the bushing properly to prevent damage. The wrong way to store these components can result in costly repairs.
In addition to the physical structure, the bushing insulation must also be effective over the long term. It must resist partial discharge and working electric field stress. The material and design of the bushing can vary widely. Early on, porcelain-based materials were popular in bushing designs. Porcelain was chosen because of its low cost of production and very low linear expansion. Ceramic bushings, on the other hand, require a lot of metal fittings and flexible seals.
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내구성

The RIG 3 Bushing Durability Test Standard simulates real-world service conditions for automotive bushings. This three-channel test standard varies casing loads and stresses by applying a range of different load conditions and various control factors. This test is critical to the durability of the case, as it accurately reproduces the dynamic loads that occur during normal use. This test is a key component of the automotive industry and is widely used in many industries.
The Advanced Casing Model has 5 modules to address asymmetry, nonlinearity, and hysteresis. This model also represents the CZPT lag model. The model can be parameterized in the time domain using MATLAB, and the results can be exported to other simulation software. The developed bushing model is a key component in the durability and performance of vehicle suspension components.
A conductive material is coated on the inner surface of the sleeve. The coating is chosen to conduct a certain amount of current. The conductive path extends from the blade spacer 126 to the sleeve projecting edge 204 and then through the housing 62 to the ground. The coating is made of a low friction material and acts as a wear surface against the bushing sidewall 212 and the housing 62 .
Another important factor in a bushing’s durability is its ability to friction. The higher the operating speed, the greater the load on the bushing. Since bushings are designed for lighter loads and slower speeds, they cannot handle large loads at high speeds. The P-max or V-max value of a bushing is its maximum load or speed at 0 rpm. The PV value must be lower than the manufacturer’s PV value.

price

If you need to replace the bushing on the control arm, you should understand the cost involved. This repair can be expensive, depending on the make and model of your car. Generally, you should pay between $105 and $180 for a replacement. However, you can choose to have it done by a mechanic at a lower cost. The labor cost for this job can be around $160, depending on your automaker.
The cost of replacing the control arm bushings can range from $200 on the low end to $500 on a luxury car. While parts are cheap, labor costs are the highest. Mechanics had to remove suspension and wheel assemblies to replace bushings. If you have some mechanical knowledge, you can replace the bushing yourself. Control arm bushings on the wheel side are usually about $20 each. Still, if you’re not a mechanic, you can save money by doing it yourself.
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Install

Press-fit bushings are installed using a retaining ring with a diameter 0.3/0.4 mm larger than the inner diameter of the bushing. To ensure accurate installation, use a mechanically driven, pneumatic or hydraulic drill and insert the bushing into the appropriate hole. This process is best done using mounting holes with drilled holes for the clamps. Make sure the mounting hole is in the center of the bushing and free of debris.
Once the bushing is positioned, use a vise to install its nut. A cold bushing will compress and fit the shell better. Place the sleeve in the refrigerator for at least 24 hours to aid installation. After removing the bushing from the refrigerator, make sure it has enough diameter to fit into the enclosure. Next, place the opposite socket into the enclosure and use it as a stand. After a few minutes, the bushing should be fully seated in the housing.
Install the new bushing into the housing hole. If the previous 1 had a metal case, insert the new 1 through the taper. Always lubricate the inner and outer surfaces of the bushing. Then, apply pressure to the inner metal sleeve of the new bushing. You may notice that the new bushing does not exactly match the housing hole. However, that’s okay because the outer diameter of the bushing is larger than the outer diameter of the hub drive.
The installation of the bushing requires the use of the hydraulic unit 16 . Hydraulic unit 16 is located near the #1 journal of the camshaft and extends from #2 to #7. Hydraulic fluid forces piston 22 away from the outer end of cylinder 20 and pushes shaft 14 forward. The shaft is then moved forward, pushing the bushing 17 onto the piston. Multiple bushings can be installed in a single engine.

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