Апісанне прадукту
PROFESSIONAL MANUFACTURE
— SINCE 1995
NGW series increase planetary gearbox for mining machine
Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light
industry,environmental protection, paper making, printing, lifting transport, food industry and so on.
Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.
Апісанне прадукту
Adopts modular design, which can be changed and combined according to customer requirements;
Adopts involute planetary gear transmission, uses internal and external meshing and power splitting;
The gears are all treated by carburizing and quenching to obtain a high-hard wear-resistant surface.
After heat treatment, the gears are all ground, which reduces noise and improves the efficiency and service life of the whole machine.
Light weight, small volume, large transmission ratio range, high efficiency, stable operation, low noise and strong adaptability.
Параметры прадукту
|
MODEL SIZE |
RATIO RANGE |
POWER |
|
|
ONE STAGE |
NGW |
2.8 3.15 3.55 4 4.5 5 5.6 6.3 7.1 8 9 10 11.2 12.5 |
1.7-1228KW |
|
TWO STAGE |
NGW 122 |
22.4 .5 35.5 160 |
0.4-459KW |
|
THREE STAGE |
NGW 113 123 |
1800 2000 |
0.1-47.1KW |
Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox.
Падрабязныя фотаздымкі
Chinese Speed Reducer/industrial helical gearbox is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.
In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.
Упакоўка і дастаўка
Прыкладанне
| Driven machines | |||
| Waste water treatment | Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps | Dredgers | Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears |
| Chemical industry | Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges | Metal working mills | plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CHINAMFG mills |
| Metal working mills | Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives | Conveyors | Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears |
| Frequency converters | Reciprocating compressors | ||
| Краны | Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes | Cooling towers | Cooling tower fans, blowers axial and radial |
| Cane sugar production | Cane knives, cane mills | Beet sugar production | Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter |
| Paper machines | Pulper drives | Cableways | Material ropeways, continuous ropeway |
| Cement industry | Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers | ||
Профіль кампаніі
Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CHINAMFG South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CHINAMFG to speaking with you to future discuss how we can be of service to you.
Часта задаваныя пытанні
1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).
2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.
3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher
4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.
5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian
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| Прымяненне: | Motor, Machinery, Agricultural Machinery, Manufacturing Plant |
|---|---|
| Функцыя: | Размеркаванне магутнасці, счапленне, змена крутоўнага моманту прывада, змена кірунку прывада, змена хуткасці, зніжэнне хуткасці, павелічэнне хуткасці |
| Макет: | Кааксіяльны |
| Узоры: |
US$ 2680/Piece
1 штука (мінімальны заказ) | Order Sample NGW series increase planetary gearbox for mining
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| Налада: |
Даступна
| Індывідуальны запыт |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
Перавагі выкарыстання высакаякасных каробак перадач у сельскагаспадарчай тэхніцы
Выкарыстанне высакаякасных каробак перадач у сельскагаспадарчай тэхніцы прапануе шэраг пераваг, якія спрыяюць павышэнню прадукцыйнасці, даўгавечнасці і агульнай эфектыўнасці працы. Вось асноўныя перавагі:
- Надзейнасць і даўгавечнасць: Высокаякасныя рэдуктары распрацаваны для працы ў складаных умовах сельскагаспадарчай вытворчасці. Яны вырабляюцца з выкарыстаннем трывалых матэрыялаў, дакладных вытворчых тэхналогій і строгіх мер кантролю якасці, што забяспечвае больш працяглы тэрмін службы і скарачэнне прастояў з-за паломак.
- Аптымальная перадача магутнасці: Высокаякасныя каробкі перадач спрыяюць эфектыўнай перадачы магутнасці ад рухавіка трактара да рознага абсталявання. Яны мінімізуюць страты магутнасці дзякуючы добра распрацаваным профілям зубчастых колаў, дакладнаму развалу і мінімальнаму трэнню, што дазваляе больш эфектыўна выкарыстоўваць даступную магутнасць.
- Плаўная праца: Рэдуктары, вырабленыя па высокіх стандартах, забяспечваюць плаўную і стабільную працу. Яны зніжаюць вібрацыю, шум і непатрэбны знос, ствараючы камфортныя ўмовы працы для аператара і зніжаючы нагрузку на тэхніку.
- Дакладнасць і акуратнасць: Якасныя рэдуктары забяспечваюць дакладны кантроль хуткасці, крутоўнага моманту і змены кірунку. Гэтая дакладнасць забяспечвае дакладнае выкананне сельскагаспадарчых задач, такіх як пасеў, пасадка і ўборка ўраджаю, што прыводзіць да лепшых вынікаў ураджайнасці.
- Павышаная эфектыўнасць: Высокаякасныя рэдуктары мінімізуюць страты энергіі з-за трэння і неэфектыўнага зачаплення зубчастых колаў. Гэта павышае эфектыўнасць, што прыводзіць да лепшай эканоміі паліва і аптымізаванага выкарыстання энергіі, што, у сваю чаргу, зніжае эксплуатацыйныя выдаткі для фермера.
- Сумяшчальнасць і адаптыўнасць: Рэдуктары вышэйшага класа распрацаваны для сумяшчальнасці з шырокім спектрам сельскагаспадарчых прылад і машын. Іх адаптыўнасць дазваляе фермерам пераключацца паміж рознымі задачамі без неабходнасці частай рэгулявання або замены кампанентаў.
- Зніжэнне выдаткаў на тэхнічнае абслугоўванне: Якасныя каробкі перадач патрабуюць радзейшага тэхнічнага абслугоўвання і рамонту. Іх трывалая канструкцыя і дакладнае праектаванне прыводзяць да меншай колькасці паломак і падаўжэння інтэрвалаў тэхнічнага абслугоўвання, што дазваляе зэканоміць час і грошы.
- Павышаная бяспека: Надзейныя каробкі перадач спрыяюць больш бяспечнай працы, прадухіляючы раптоўныя паломкі, якія могуць прывесці да аварый. Плаўная праца і прадказальная праца якасных каробак перадач зніжаюць рызыку няшчасных выпадкаў падчас выканання сельскагаспадарчых работ.
У цэлым, інвестыцыі ў высакаякасныя рэдуктары для сельскагаспадарчай тэхнікі забяспечваюць павышэнне надзейнасці, больш плаўную працу, больш высокую дакладнасць, павышэнне эфектыўнасці і зніжэнне выдаткаў на тэхнічнае абслугоўванне. Гэтыя перавагі ў канчатковым выніку спрыяюць павышэнню прадукцыйнасці і лепшым вынікам для фермераў і сельскагаспадарчых прадпрыемстваў.
editor by CX 2024-02-09
