Produkbeskrywing
Gearbox for Agricultural Machinery Rotary Mower Gearboxes
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| Technical parameters | Detail |
| Handelsmerknaam: | HZPT |
| Model Number: | EP70 |
| Gearing Arrangement: | Bevel I Miter |
| Output Torque: | 539Nm |
| Rated Power: | 80hp80hp |
| Input Speed: | 540rpm |
| Output Speed: | 1036rpm |
| Verhouding: | 1:1.92 |
| Module: | 6.5 |
| Input description: | spline shaft |
| Output description: | Key way shaft |
| Housing material: | QT450 |
| Shaft material: | 20CrMnTi |
| Horsing surface color: | customized |
| Weight: | 37kg |
| Input torque: | 1040Nm |
Ons Maatskappy
Ever-power Group specialist in making all kinds of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical gear speed reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto shafts, special reducer & related gear components and other related products, sprockets, hydraulic system, vacuum pumps, fluid coupling, gear racks, chains, timing pulleys, udl speed variators, v pulleys, hydraulic cylinder, gear pumps, screw air compressors, shaft collars low backlash worm reducers and so on. furthermore, we can produce customized variators, geared motors, electric motors and other hydraulic products according to customers’ drawings.
We provides a reliable grantee for the product’ s quality by advanced inspection and testing equipment. professional technical team, exquisite processing technology and strict control system.
In recent years, the company has been developing rapidly by its rich experience in production, advanced management system, standardized management system, strong technical force. We always adhere the concept of survival by quality, and development by innovation in science and technology.
Our Group is willing to work with you hand in hand and create brilliance together!
Material available
Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.
Oppervlakbehandeling
Blacking, galvanization, chroming, electrophoresis, color painting, …
Hittebehandeling
High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …
Sertifisering
Services
Also I would like to take this opportunity to give a brief introduction of our CHINAMFG company:
Our company is a famous manufacturer of agriculture gearbox,worm reduce gearbox, PTO shafts, Sprockets ,rollar chains, bevel gear, pulleys and racks in china.
We have exported many products to our customers all over the world, we have long-time experience and strong technology support.
Some of our customer :
Italy: COMER,GB GEABOX ,SATI, CHIARAVALLI, CHINAMFG , CHINAMFG
Germany: SILOKING ,GKN ,KTS
France: Itfran, Sedies
Brazil: AEMCO ,STU
USA: John Deere , BLOUNT, Weasler, Agco, Omni Gear, WOODS
Canada: JAY-LOR , CANIMEX ,RingBall
……
-Ø Our Company with over 12 year’s history and 1000 workers and 20 sales.
-Ø With over 100 Million USD sales in 2017
-Ø With advance machinery equipments
-Ø With large work capacity and high quality control, ISO certified.
……
You also can check our website to know for more details, if you need our products catalogue, please contact with us.
Gereelde vrae:
V: Is u 'n handelsmaatskappy of vervaardiger?
A: Our group consists in 3 factories and 2 abroad sales corporations.
V: Verskaf julle monsters? Is dit gratis of ekstra?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization. For standard products, the payment is: 30% T/T in advance ,balance before shippment.
Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.
If you have another question, please feel free to contact us.
Verpakking en aflewering
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| Toepassing: | Masjinerie, Landboumasjinerie |
|---|---|
| Funksie: | Speed Changing, Speed Reduction, Speed Increase |
| Uitleg: | Bevel Gearbox |
| Hardheid: | Verharde tandoppervlak |
| Installasie: | Agricultural Machinery |
| Stap: | Landbou |
Bydrae van landbouratkaste tot die veelsydigheid van boerderymasjinerie
Landbouratkaste speel 'n sleutelrol in die verbetering van die algehele veelsydigheid van landboumasjinerie. Hier is hoe hulle bydra:
- Veranderlike snelhede: Landbouratkaste stel masjinerie in staat om teen verskillende snelhede te werk, wat boere toelaat om by verskeie take aan te pas. Trekkers wat met verstelbare ratkaste toegerus is, kan byvoorbeeld doeltreffend wissel tussen ploeg, saai en oes.
- Wringkragbestuur: Ratkaste beheer wringkraglewering om aan die vereistes van verskillende bedrywighede te voldoen. Dit verseker optimale kragoordrag en voorkom oorlading tydens take soos bewerk of die oplig van swaar vragte.
- Multifunksionaliteit: Baie boerderymasjiene is ontwerp om verskeie take te verrig. Deur veelsydige ratkaste in te sluit, kan hierdie masjiene doeltreffend tussen funksies oorskakel sonder dat groot veranderinge nodig is.
- Aanhegselversoenbaarheid: Plaasmasjinerie benodig dikwels aanhegsels soos grassnyers, ploeë of spuitmasjiene. Landbouratkaste kan ontwerp word om verskeie aanhegsels te akkommodeer, wat die masjinerie se nut en aanpasbaarheid verhoog.
- Verstelbare Verhoudings: Sommige ratkaste laat operateurs toe om ratverhoudings onmiddellik te verander. Hierdie aanpasbaarheid is noodsaaklik vir take wat presiese beheer oor spoed en wringkrag vereis, soos presisie-planting of -bespuiting.
- Doeltreffende kragverspreiding: Ratkaste help om krag van die enjin na verskillende komponente van die masjinerie te versprei, soos wiele, asse en implemente. Hierdie doeltreffende kragverspreiding verseker effektiewe benutting van energie.
- Taakspesifieke optimalisering: Verskillende boerderytake het spesifieke vereistes. Landbouratkaste kan aangepas word om masjinerieprestasie te optimaliseer vir take wat wissel van grondvoorbereiding tot gewasonderhoud.
- Verbeterde manoeuvreerbaarheid: Ratkaste kan masjinerie in staat stel om maklik van rigting te verander en deur beknopte ruimtes te navigeer. Dit is veral waardevol in take soos om lande te ploeg of in boorde te maneuvreer.
- Aanpassing by terrein: Veelsydige ratkaste laat masjiene toe om by verskillende terreine aan te pas, wat konsekwente werkverrigting op verskeie oppervlaktes soos heuwels, hellings of ongelyke grond verseker.
- Seisoenale buigsaamheid: Boerdery behels seisoenale take wat wissel in aanvraag en kompleksiteit. Ratkaste bied die buigsaamheid om masjinerie vir spesifieke take gedurende verskillende seisoene te optimaliseer, wat algehele doeltreffendheid verbeter.
Landbouratkaste is 'n hoeksteen van die veelsydigheid van boerderymasjinerie, wat boere in staat stel om 'n wye reeks take doeltreffend en effektief te verrig.
Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes
Maintenance and repairs of gearboxes in agriculture can pose several challenges:
- Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
- Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
- Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
- Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
- Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
- Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
- Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.
Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.
Key Features of a Durable and Reliable Agricultural Gearbox
A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:
- High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
- Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
- Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
- Verseëling en Beskerming: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
- Hitteverspreiding: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
- Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
- Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
- Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
- Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.
Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.
editor by CX 2024-01-29
