產品描述
Starshine Drive K Series Helical -Bevel Geared Motor
特徵:
-High efficiency: 92%-93%;
-Vertical output, compact structure, hard tooth surface , large output torque, low noise and long service life.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.
Technical parameters
| 比率 | 5.36-197.37 |
| Input power | 0.12-200KW |
| Output torque | 10-62800N.m |
| Output speed | 7-415rpm |
| Mounting type | Foot mounted, foot mounted with CZPT shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
ABOUT CZPT DRIVE
ZheJiang CZPT Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CZPT and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our products are widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.
In the future , CZPT will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.
TEAM
品質管制
Quality:Insist on Improvement,Strive for CZPT With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of CZPT
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.
PACKING
DELIVERY
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| 應用: | Motor, Machinery, Agricultural Machinery, Packaging |
|---|---|
| 功能: | 分配功率、改變驅動扭力、改變驅動方向、改變轉速、降低轉速 |
| 佈局: | 同軸 |
| 硬度: | 硬化的牙面 |
| 安裝: | Vertical or Horizontal |
| 步: | 三步 |
| 客製化: |
可用的
| 客製化請求 |
|---|

選擇合適的農業變速箱
市面上有多種不同類型的農業齒輪箱。有些是錐齒輪箱,有些是軸裝式、軸承式或CZPT齒輪箱。要了解更多關於這些不同類型的信息,請繼續閱讀。我們將解釋每種齒輪箱的工作原理以及在選擇農業齒輪箱時需要注意的事項。您也可以在網路上搜尋每種齒輪箱的相關資訊。農業齒輪箱可能是您下一個專案的理想選擇。
錐齒輪箱
錐齒輪箱是一種機械傳動系統,它利用封閉式螺旋錐齒輪和直齒輪來傳遞旋轉動力。錐齒輪箱通常安裝在直角軸上,並具有廣泛的功率和傳動比範圍。一些錐齒輪箱設計用於以不同的角度安裝。例如,CZPT齒輪箱公司為便攜式穀物螺旋輸送機、提昇機和貨車提供錐齒輪傳動裝置。
錐齒輪箱是最常見的齒輪箱類型。它們採用單級設計,兩個齒輪的錐面相互嚙合,從而傳遞扭矩和旋轉。與其他類型的齒輪箱相比,錐齒輪箱具有多項優勢。它們成本更低、運行噪音更小,並且傳遞的扭矩更小。錐齒輪箱專為低扭力應用而設計。
直角齒輪箱廣泛應用於各種農業機械。它尤其適用於偏置旋轉式填料機和空心輸出軸。其減速比為2.44:1。齒輪箱採用鑄鐵外殼,最大功率可達49kW。這些錐齒輪箱可用於小型農業作業,例如作物處理、土壤耕作和水泥攪拌。
螺旋錐齒輪和直錐齒輪各有兩大優點:螺旋錐齒輪較耐用,直錐齒輪噪音較小。兩種齒輪各有優缺點。直錐齒輪噪音較大,因此可能並非某些設備的最佳選擇。而直錐齒輪則有很多優點。螺旋錐齒輪的嚙合覆蓋率高,但生產成本也較高。
軸裝式
軸裝式農業齒輪箱專為輸送系統設計。這些齒輪箱與CZPT和CZPT系列齒輪箱的安裝尺寸可互換。農業齒輪箱對整個食品供應鏈至關重要。齒輪磨損會對農民造成重大損失。因此,為您的農業設備購買高品質的齒輪箱至關重要。以下是一些選擇適合您需求的齒輪箱的技巧。
農業拖拉機包括內燃機 10 和變速變速箱。引擎的缸體安裝在變速箱殼體上。變速箱殼體延伸至駕駛位置下方,縱向呈細長形。變速箱殼體透過連接軸與後軸殼體 15 連接。兩根軸設計成反向嚙合和分離。
變速箱的安裝位置是一個重要的考慮因素。某些應用場景下,齒輪傳動裝置無需地基。通常,軸裝式農用變速箱可透過低速軸連接到驅動設備。此外,此低速軸固定在實心軸上。齒輪傳動裝置與被驅動設備之間可採用剛性法蘭聯軸器連接。這種安裝方式適用於沒有地基的應用場景。
軸裝式農業齒輪箱旨在優化機械性能。 CZPT齒輪箱公司是一家創新企業,致力於為各種農業機械生產高品質齒輪傳動裝置。他們可以對現有設計進行逆向工程,或為您的農機訂製齒輪箱。這些農業齒輪箱旨在幫助農民優化機械,以實現最高效率。它們將動力從輸入軸傳遞到輸出軸,並實現速度、方向和旋轉的改變。
軸裝式軸承
如果您打算購買農用齒輪箱,不妨了解各種軸裝式齒輪箱的類型。軸裝式齒輪箱通常採用鋼材製造,並普遍使用AGMA 12級齒輪。它們通常在所有軸上都採用圓錐滾子軸承,並配備專利的三重密封系統,可有效防止灰塵和濕氣進入內部。此外,它們安裝和拆卸都非常簡便,無需任何工具。最後,它們經久耐用,維護成本極低,能夠最大限度地延長正常運行時間。
軸裝式農用齒輪箱通常由鋼製成,有圓柱形和方形兩種形狀。某些類型的軸能夠在軸承內軸向旋轉,同時保持徑向承載能力。儘管這些軸的形狀各不相同,但它們都具有很高的效率和性能。例如,Float-A-Shaft® 3:2 直角齒輪箱既可安裝在圓形底座上,也可安裝在方形底座上,並且能夠產生高達 1100 英吋磅的扭力。
軸裝式農業齒輪箱由兩種類型的滾子軸承構成:圓柱滾子軸承和圓錐滾子軸承。圓柱滾子軸承由一列滾珠組成,滾珠被保持架封閉,且為單軸軸承。圓錐滾子軸承則由兩列滾珠組成,可以是單列或雙列排列。這兩種軸承都具有較高的軸向剛度,能夠承受較大的軸向負荷。
CZPT變速箱
自本世紀初以來,糧食需求呈現爆炸性成長。世界銀行估計,到2025年,全球人口每年將增加8,000萬人。隨著糧食需求的成長,農業機械製造商正不斷探索創新方法,以最大限度地利用土地資源。這導致作物種植週期縮短,農業設備(包括CZPT農業變速箱)的磨損加劇。
錐齒輪箱是一種封閉式直齒輪或螺旋齒輪箱,用於將旋轉動力傳遞至農業機械的各個部件。它們有多種直角和螺旋配置可供選擇。例如,CZPT 齒輪箱採用 68 度錐齒輪驅動,適用於螺旋輸送機和運糧車。該公司還提供 50 度錐齒輪驅動。這些齒輪箱採用最新技術製造,並採用水平剖分式殼體設計。
CZPT 的農業齒輪箱提供多種設計,包括帶有換向功能的齒輪箱。換向齒輪箱採用滾珠軸承,可減少摩擦並提高效率。此齒輪箱提供多種功率等級和刀片數量選擇,方便農民根據自身需求選擇最合適的型號,從而確保長期的運作性能和效率。無論您是農民還是農機製造商,CZPT 農業齒輪箱都能滿足您的需求。
帶軸承的錐齒輪箱
由於錐齒輪具有高承載能力,因此是農業機械變速箱的熱門選擇。錐齒輪廣泛應用於機械傳動系統,包括農用拖拉機。對於現代收割機而言,高性能變速箱是平穩運作的必要條件。領先的農業設備製造商信賴中正齒輪箱公司,為其提供這些高品質、耐用的傳動系統。正因如此,我們為農業機械供應錐齒輪箱。
錐齒輪箱可以是直齒輪或斜齒輪。斜齒輪結構最簡單,生產成本也往往更低。然而,直齒輪難以達到小齒廓覆蓋,且扭力傳遞效率也較低。錐齒輪箱可用於順時針和逆時針旋轉,並配有標準安裝座和鋁製外殼。
根據農業機械的類型,帶有軸承的錐齒輪箱適用於多種作業。其多功能性使其可用於各種機械應用。雙齒輪結構允許上錐齒輪2相對於下錐齒輪3旋轉。
除了軸承之外,還有其他因素會影響農用齒輪箱的性能。數據不足可能導致難以找到合適的齒輪。因此,損壞的齒輪需要詳細的製造圖。繪製這種圖紙需要專業的齒輪技術知識以及專業的工程技術人員,這也會增加生產成本。齒輪在交付給客戶之前需要進行熱處理。
附CZPT齒輪箱的錐齒輪箱
自2010年以來,農產品需求急劇成長。世界人口正以驚人的速度成長(預計2025年每年增長8,000萬人),但土地資源卻無法同步成長。農民們正在尋找各種方法來最大限度地發揮土地的潛力,種植更多糧食。農業機械需求的成長也推動了對高效率變速箱的需求。由於零件供應充足,製造商能夠滿足日益增長的農業設備需求。

editor by Dream 2024-05-14