產品描述
PROFESSIONAL MANUFACTURE
— SINCE 1995
NGW series increase planetary gearbox for mining machine
Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light
industry,environmental protection, paper making, printing, lifting transport, food industry and so on.
Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.
產品描述
Adopts modular design, which can be changed and combined according to customer requirements;
Adopts involute planetary gear transmission, uses internal and external meshing and power splitting;
The gears are all treated by carburizing and quenching to obtain a high-hard wear-resistant surface.
After heat treatment, the gears are all ground, which reduces noise and improves the efficiency and service life of the whole machine.
Light weight, small volume, large transmission ratio range, high efficiency, stable operation, low noise and strong adaptability.
產品參數
|
MODEL SIZE |
RATIO RANGE |
POWER |
|
|
ONE STAGE |
NGW |
2.8 3.15 3.55 4 4.5 5 5.6 6.3 7.1 8 9 10 11.2 12.5 |
1.7-1228KW |
|
TWO STAGE |
NGW 122 |
22.4 .5 35.5 160 |
0.4-459KW |
|
THREE STAGE |
NGW 113 123 |
1800 2000 |
0.1-47.1KW |
Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox.
詳細照片
Chinese Speed Reducer/industrial helical gearbox is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.
In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.
包裝和運輸
應用
| 驅動機器 | |||
| 廢水處理 | 濃縮機、壓濾機、絮凝裝置、曝氣機、耙式設備、縱旋組合式耙、預濃縮機、螺旋泵、水輪機、離心泵 | 挖泥船 | 斗式輸送機、傾卸裝置、卡特彼勒行走齒輪、鬥輪挖掘機（用作拾取裝置）、鬥輪挖掘機（用於挖掘原始物料）、切割頭、行走齒輪 |
| 化工 | 折彎機、擠出機、麵團磨粉機、橡膠壓延機、冷卻滾筒、均勻介質混合機、均勻密度介質攪拌器、烤麵包機、離心機 | 金屬加工設備 | 板材傾斜機、鋼錠推送機、捲繞機、冷卻床輸送架、輥式矯直機、連續間歇式工作台、輥式工作台可逆式管材軋機、連續式剪切機、鑄造驅動機、可逆式中國製造軋機 |
| 金屬加工設備 | 可逆式板坯軋機、可逆式線材軋機、可逆式薄板軋機、可逆式厚板軋機、輥輪調節驅動裝置 | 傳送帶 | 斗式輸送機、牽引絞車、起重機、皮帶輸送機、貨物升降機、客梯、裙板輸送機、自動扶梯、軌道運轉裝置 |
| 變頻器 | 往復式壓縮機 | ||
| 起重機 | 迴轉機構、變幅機構、行走機構、起升機構、吊臂起重機 | 冷卻水塔 | 冷卻塔風機、軸流式和徑流式鼓風機 |
| 甘蔗糖生產 | 甘蔗刀，甘蔗磨機 | 甜菜糖的生產 | 甜菜粉碎機、果汁設備、機械式冷藏機、果汁機、甜菜清洗機、甜菜切割機 |
| 造紙機 | 碎漿機驅動裝置 | 索道 | 物料索道，連續索道 |
| 水泥業 | 混凝土攪拌機、破碎機、迴轉窯、管磨機、分離器、輥式破碎機 | ||
公司簡介
Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CHINAMFG South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CHINAMFG to speaking with you to future discuss how we can be of service to you.
常問問題
1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).
2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.
3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher
4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.
5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian
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| 應用： | Motor, Machinery, Agricultural Machinery, Manufacturing Plant |
|---|---|
| 功能： | 動力分配、離合器、改變驅動扭力、改變驅動方向、變速、減速、加速 |
| 佈局： | 同軸 |
| 範例： |
US$ 2680/Piece
1 件（最低訂購量） | Order Sample NGW series increase planetary gearbox for mining
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| 客製化： |
可用的
| 客製化請求 |
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運費：
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| 貨幣： | US$ |
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| 退貨和退款： | 您可以在收到產品後 30 天內申請退款。 |
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農業齒輪箱設計的技術進步
農業齒輪箱設計的進步顯著提高了農業設備的效率、耐用性和性能。以下是一些值得關注的技術進步：
- 材料與製造： 先進材料（例如高強度合金和複合材料）的應用提高了變速箱零件的耐用性和使用壽命。精密製造技術，包括電腦輔助設計 (CAD) 和電腦數控 (CNC) 加工，確保了嚴格的公差和可靠的性能。
- 齒輪齒形設計： 現代齒輪齒形，例如優化的螺旋齒輪和螺旋錐齒輪，能夠降低噪音、振動和磨損。先進的齒輪設計還能提高動力傳輸效率和負載分佈。
- 密封和潤滑： 改良的密封技術，例如雙唇密封和迷宮式密封，有助於防止污染物進入齒輪箱，同時保持潤滑油的完整性。先進的潤滑系統，包括自動潤滑和改進的潤滑油配方，可延長維護週期並提高效率。
- 電子控制： 農業機械變速箱越來越多地與電子控制系統整合。感測器和執行器提供變速箱性能的即時數據，從而實現狀態監測、預測性維護和調整，以優化機械運作。
- 智慧變速箱： 部分農用變速箱配備了智慧功能，例如負載感測器、溫度監測器和回饋系統。這些功能提高了精度、安全性和整體設備性能。
- 混合動力傳輸： 將內燃機與電動馬達結合的混合動力傳輸系統，能夠提高動力輸出效率並降低油耗。變速箱在這些系統的動力分配中起著至關重要的作用。
- 減少對環境的影響： 齒輪設計的進步有助於減少對環境的影響。更安靜、更有效率的齒輪箱能夠最大限度地減少噪音污染和能源消耗，同時滿足排放法規的要求。
- 客製化和模組化： 一些現代農業齒輪箱採用模組化設計，讓農民可以根據特定任務和條件客製化齒輪比、輸出速度和其他規格。
- 仿真與測試： 電腦模擬和先進測試方法，如有限元素分析 (FEA) 和計算流體動力學 (CFD)，有助於優化變速箱設計，降低原型製作成本，並在生產前確保可靠性。
這些進步共同促進了農業變速箱的發展，使農業機械更有效率、環保，並能適應現代農業不斷變化的需求。
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
農業機械中使用高品質齒輪箱的好處
在農業機械中使用高品質的變速箱具有許多優勢，有助於提高性能、耐用性和整體運作效率。以下是主要優勢：
- 可靠性和耐用性： 高品質變速箱專為應對農業作業的嚴苛條件而設計。它們採用耐用材料、精密製造工藝和嚴格的品質控制措施，確保更長的使用壽命和更少的故障停機時間。
- 最佳動力傳動： 高品質的變速箱能夠有效地將拖拉機引擎的動力傳遞到各種農具。它們透過精心設計的齒輪輪廓、精確的對準和最小的摩擦來最大限度地減少動力損失，從而更有效地利用可用動力。
- 運轉平穩： 以高標準製造的齒輪箱運作平穩可靠，能夠減少振動、噪音和不必要的磨損，為操作人員創造舒適的工作環境，並減輕機械設備的壓力。
- 精確度和準確度： 優質變速箱能夠精確控制速度、扭力和方向變化。這種精準性確保了播種、種植和收割等農業作業的準確執行，從而提高作物產量。
- 效率提升： 高品質的變速箱能夠最大限度地減少因摩擦和齒輪嚙合不良造成的能量損失。這種效率的提升帶來了更好的燃油經濟性和更優化的動力利用率，從而降低了農民的營運成本。
- 相容性和適應性： 頂級變速箱的設計旨在與各種農具和機械相容。其出色的適應性使農民能夠在不同的作業之間切換，而無需頻繁調整或更換零件。
- 降低維修成本： 優質變速箱所需的維護和維修頻率更低。其堅固的結構和精密的工程設計減少了故障發生率，並延長了維護週期，從而節省了時間和金錢。
- 增強安全性： 可靠的變速箱能夠防止突發故障，進而保障作業安全，避免事故發生。高品質變速箱運作平穩、效能穩定，降低了農業作業中發生意外的風險。
總而言之，投資高品質的農業機械變速箱能夠確保更高的可靠性、更平穩的運作、更高的精度、更高的效率和更低的維護成本。這些優勢最終有助於提高生產力，並為農民和農業生產帶來更好的成果。
editor by CX 2024-02-09
