Descrição do produto
Made in China Aluminum Box Gearbox for Agricultural Machinery Tractor Parts
Descrição do produto
Here is our advantages when compare to similar products from China:
The benefits of gear box aluminum alloy The benefits of gear box aluminum alloy include longer solidification time, precision engineered gears, and lower costs. Here’s a look at 3 of the most important aspects to consider. These factors make gearbox aluminum alloy a superior choice for many gear applications.
First of all, it is lightweight. Aluminum alloys are used in thegearboxes of many vehicles.
Second, their high tensile strength can handle the weight of the vehicle.
Lastly, an aluminum gearbox has more durability than a conventional steel one.
These features make the aluminum gearbox an excellent choice for the automotive industry. It is also much cheaper than its steel counterparts, which make it a good choice for a variety of automotive applications.aluminum gearboxes can be manufactured at higher rates. The alloy’s high strength, low density and excellent corrosion resistance make it ideal for gearboxes. In addition, it is light and attractive. In addition to being lightweight, the aluminum alloy gearbox series benefits from good thermal conductivity and good surface finish. The aluminum alloy gearbox is generally manufactured by mechanical processes and die-casting. For the aluminum alloy gearbox, this material is very strong, lightweight, corrosion-resistant, and has excellent thermal conductivity.
Especificações do produto
| ITEM | HN-RV012 |
| Razão | 1:1 |
| Teeth | 15/15 |
| Module | 4.5 |
| Power(HP) | 10 |
| Rated Input | 540rpm |
| Input/Output Description | 1 3/8 Z6 |
| Weight(N.W) | 4Kg |
Embalagem e envio
perfil de companhia
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
Perguntas frequentes
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.HOW LONG IS YOUR DELIVERY TIME AND SHIPMENT?
30-45days.
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| Aplicativo: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Tillage, Harvester, Planting and Fertilization |
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| Função: | Distribuição de potência, embreagem, mudança de torque de acionamento, mudança de direção de acionamento, mudança de velocidade, redução de velocidade, aumento de velocidade |
| Layout: | Right Angle |
| Exemplos: |
US$ 30/Piece
1 unidade (pedido mínimo) | Solicitar amostra |
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| Personalização: |
Disponível
| Solicitação personalizada |
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Custo do frete:
Frete estimado por unidade. |
sobre o custo do frete e o prazo estimado de entrega. |
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| Método de pagamento: |
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Pagamento inicial Pagamento integral |
| Moeda: | US$ |
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| Devoluções e reembolsos: | Você pode solicitar um reembolso em até 30 dias após o recebimento dos produtos. |
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Considerations for Heavy-Duty Farming Gearboxes
Heavy-duty farming applications require robust and reliable gearboxes that can withstand high loads, harsh conditions, and frequent use. Here are the key considerations for selecting gearboxes for heavy-duty farming:
- Load Capacity: Heavy-duty gearboxes must have a high load-carrying capacity to handle the demands of agricultural machinery, such as tillers, plows, and combines.
- Material Durability: Gearboxes should be constructed from durable materials, such as hardened steel or cast iron, that can withstand the stresses and impacts associated with heavy-duty tasks.
- Sealing and Protection: Effective sealing and protection mechanisms, such as robust seals and gaskets, prevent the ingress of dirt, water, and contaminants that can cause premature wear and damage.
- Lubrication System: A reliable and efficient lubrication system is crucial for heavy-duty gearboxes to ensure proper lubrication of components under high loads and temperatures.
- Heat Dissipation: Heavy-duty applications generate significant heat. Gearboxes should have efficient heat dissipation mechanisms, such as cooling fins or oil coolers, to prevent overheating and maintain performance.
- Design and Construction: Gearbox design should incorporate reinforced housing, larger bearings, and robust gears to handle heavy loads without compromising structural integrity.
- Alignment and Mounting: Proper alignment and mounting are essential to ensure smooth and efficient power transmission. Misalignment can lead to increased wear and reduced gearbox lifespan.
- Maintenance Accessibility: Heavy-duty gearboxes should be designed for easy maintenance access. Features such as removable covers and inspection points simplify servicing and repairs.
- Compatibilidade: Gearboxes should be compatible with the specific machinery and tasks they will be used for. Customizable gear ratios and output shaft configurations enhance versatility.
- Reliability and Longevity: Heavy-duty gearboxes should be built to last, with quality craftsmanship and components that can withstand the demanding conditions of agricultural operations.
- Safety: Safety features, such as guards and emergency shutdown mechanisms, are essential to protect operators and nearby personnel from potential hazards.
- Environmental Considerations: Gearbox designs should consider environmental regulations and emissions standards to minimize the impact on the environment.
- Cost-Effectiveness: While heavy-duty gearboxes require a higher upfront investment, their durability and performance contribute to long-term cost-effectiveness by reducing downtime and the need for frequent replacements.
By carefully considering these factors, farmers can select the appropriate heavy-duty gearboxes that enhance productivity and reliability in their farming operations.
Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes
Maintenance and repairs of gearboxes in agriculture can pose several challenges:
- Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
- Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
- Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
- Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
- Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
- Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
- Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.
Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.
Requisitos de manutenção para caixas de engrenagens agrícolas
A manutenção das caixas de engrenagens agrícolas é crucial para garantir o funcionamento suave e eficiente dos equipamentos agrícolas. A manutenção adequada ajuda a prolongar a vida útil das caixas de engrenagens e evita avarias dispendiosas. Aqui estão os principais requisitos de manutenção:
- Inspeções regulares: Realize inspeções visuais de rotina para verificar sinais de desgaste, danos, vazamentos ou desalinhamento. Inspecione regularmente os dentes das engrenagens, vedações e rolamentos para identificar quaisquer problemas.
- Lubrificação: A lubrificação adequada é essencial para minimizar o atrito e o desgaste nas caixas de engrenagens. Siga as orientações do fabricante quanto ao tipo de lubrificante a ser utilizado e os intervalos recomendados para a lubrificação.
- Verificações de lubrificante: Monitore regularmente os níveis e a qualidade do lubrificante da caixa de engrenagens. Substitua ou complete o lubrificante conforme necessário e assegure-se de que os contaminantes sejam mantidos fora do sistema de lubrificação.
- Aperto de parafusos e fixadores: Verifique e aperte parafusos, porcas e fixadores para evitar que se soltem devido a vibrações durante o funcionamento. Componentes soltos podem causar desalinhamento e desgaste prematuro.
- Inspeção de lacre: Examine as vedações para verificar vazamentos e vedação adequada. Vedações danificadas ou desgastadas devem ser substituídas imediatamente para evitar vazamento de lubrificante e a entrada de contaminantes.
- Limpeza: Mantenha as caixas de engrenagens limpas, removendo sujeira, detritos e resíduos. A limpeza regular impede que partículas abrasivas entrem na caixa de engrenagens e causem danos.
- Alinhamento: Certifique-se de que as caixas de engrenagens estejam devidamente alinhadas com os componentes conectados, como eixos e acoplamentos. O desalinhamento pode levar ao aumento do desgaste e à redução da eficiência.
- Monitoramento de temperatura: Monitore a temperatura de operação da caixa de engrenagens. Aumentos anormais de temperatura podem indicar problemas como sobrecarga ou lubrificação insuficiente.
- Substituição do filtro: Se a caixa de engrenagens tiver um sistema de filtragem, substitua ou limpe os filtros regularmente para evitar a entrada de contaminantes na caixa de engrenagens.
- Inspeção especializada: Periodicamente, mande inspecionar as caixas de engrenagens por técnicos qualificados. Eles podem identificar problemas potenciais que podem não ser visíveis durante inspeções de rotina.
O cumprimento desses requisitos de manutenção garante que as caixas de engrenagens agrícolas permaneçam em ótimas condições e contribuam para a confiabilidade e eficiência dos equipamentos agrícolas. A manutenção regular não só evita paradas inesperadas, como também prolonga a vida útil das caixas de engrenagens, beneficiando, em última análise, a produtividade das operações agrícolas.
editor by CX 2024-04-19
