Descrizione del prodotto
Single Screw Parallel Shaft Reducer for Plastic Extruder (JHM/ ZLYJ/ ZSYJ)
CHINAMFG extruder gearboxes have 2 popular series for 2 types screw extruders:
ZLYJ/ZSYJ Series Extruder Gear Units for Single Screw Extruders
SZ Series Extruder Gear Units for Conical Twin Screw Extruders
For parameters of SZ series gearbox and other extruder gearboxes applications, please consult our sales representatives and engineers.
Components:
1. Housing: Cast Iron or Steel Plate Welding
2. Gear Set: Hardened Helical Gear Pairs, Carburizing, Quenching, Grinding, Gear Hardness HRC54-62
3. Input Configurations:
Keyed CHINAMFG Shaft Input
4. Output Configurations:
Hollow Shaft Output
Models:
ZLYJ112~ZLYJ630
ZSYJ450~ZSYJ630
Caratteristiche:
1. High strength alloy steel gears and shafts, sturdy and wearable
2. Hollow output shaft integrated with strong thrust bearings to withstand axial force of the screw
3. Large load capacity, superior performance for screw extruders applications
4. High efficiency, high reliability, long service life, low noise
5. Optional international brands of bearings and oil seals (ZheJiang CHINAMFG Oil Seals)
Applications:
Plastic Extruders
Rubber Extruders
Single Screw Extruders (ZLYJ/ZSYJ Series Extruder Gearbox)
Conical Twin Screw Extruders (SZ Series Extruder Gearbox)
Installazione:
Horizontal Mounted
Vertical Mounted
Lubrication:
Oil Dip and Splash Lubrication
Forced Lubrication (Additional Oil Pump)
Cooling:
Natural Cooling
Auxiliary Cooling Devices
Company Introduction
Get the right gearbox for your equipment.
CHINAMFG knows gearbox. As the leading industry gearbox manufacturer, PSS offers the best power transmission solutions to perfectly meet your specific industry application. On gearbox, CHINAMFG has a lot more to share.
We always satisfy all industries with our gearbox
CHINAMFG strives for 100% satisfaction from customers of all industries. We welcome challenges to offer tailored design or special solution to satisfy customers’ Special needs on applications. We like to make impossibility become possibility.
Key features
Turbine gearboxes and planetary gearboxes are our advantages. Most companies can only manufacture Helical Bevel gearboxes, and we have a strong design team that has now designed turbine gearboxes up to 70, 000 rpm.
Diversity
CHINAMFG offers a vast diversity of gear reducer, geared motor and gearbox. No doubt you are able to find what you need with PTT.
Reliability
CHINAMFG is a trustworthy manufacturer you can rely on, no matter in terms of quality, delivery, pricing, service, etc. It becomes our name tag during our history of servicing our customers.
Capability
CHINAMFG is able to manufacture 200, 000 sets of gear reducers yearly and keeps investing on development of new series product.
We have a large list of our satisfied clients
Among the large list of our satisfied clients, there are many trend-setting top brands in various industries.
Mian products
Helical Gear Units
Bevel-Helical Gear Units
ZYJ Series Gear Units
DY Series Gear Units
P Planetary Gear Units
MLX Series Mill Gear Units
High Speed Gear Units
Non-stand Gear Units
RFQ
Q:Are you trading company or manufacturer?
A: We are manufacturer with over 20 years’ experience.
Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.
Q: How long should I wait for the feedback after I send the enquiry?
A: Normally within 12 hours.
Q: What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.
Q: Hong long is your product warranty?
A: We offer 12 months warranty from departure date of the goods.
Q: What is your payment terms? T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance , balance before shipment for amount above USD10000.
If you have any other questions, please feel free to contact us below:
HOW TO CONTACT US?
Send your Inquiry Details in the Below, click “Send” Now!
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| Applicazione: | Motor, Machinery, Agricultural Machinery, Plastic and Rubber Extrusion |
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| Funzione: | Modifica della coppia motrice, variazione di velocità, riduzione della velocità |
| Disposizione: | Helical |
| Personalizzazione: |
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Pagamento iniziale Pagamento completo |
| Valuta: | US$ |
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| Resi e rimborsi: | È possibile richiedere un rimborso entro 30 giorni dalla ricezione dei prodotti. |
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Impact of Gear Ratios on Machinery Performance in Agricultural Gearboxes
The gear ratio in agricultural gearboxes plays a crucial role in determining the performance of machinery. It directly affects the relationship between the input and output speeds and torques. Here’s how gear ratios influence machinery performance:
- Speed and Torque Conversion: Gear ratios allow for the conversion of speed and torque between the input and output shafts. Higher gear ratios can reduce output speed while increasing output torque, making it suitable for tasks requiring high power.
- Power and Efficiency: Gear ratios affect the efficiency of power transmission. While reducing the speed through higher gear ratios can increase torque, it’s essential to strike a balance to maintain efficiency. Lower efficiency can lead to energy loss and increased heat generation.
- Task Adaptability: Different agricultural tasks require varying levels of torque and speed. Gear ratios enable machinery to be adaptable to different tasks by providing the necessary torque for heavy-duty activities like plowing or tilling and higher speeds for tasks like transport.
- Optimal Performance: Selecting the appropriate gear ratio ensures that machinery operates within its optimal performance range. It prevents overloading the engine or the gearbox, contributing to smoother operation and reduced wear and tear.
- Productivity and Fuel Efficiency: Proper gear ratios can enhance the overall productivity of agricultural machinery. By optimizing torque and speed, tasks can be completed efficiently, reducing the time and fuel consumption required for operations.
- Consideration of Terrain: Different terrains and field conditions require adjustments in gear ratios. Steep slopes or heavy soil may necessitate lower gear ratios for increased torque, while flat terrain could benefit from higher ratios for faster operation.
- Impact on Components: Gear ratios can influence the load distribution on gearbox components. Higher gear ratios might subject components to increased forces and stresses, potentially affecting their lifespan.
- Operator Comfort: Proper gear ratios contribute to operator comfort by providing the necessary power for smooth operation without straining the machinery. This can lead to reduced operator fatigue and improved safety.
- Personalizzazione: Some modern agricultural equipment offers adjustable or variable gear ratios, allowing operators to fine-tune machinery performance based on specific tasks and conditions.
Choosing the right gear ratio for agricultural gearboxes involves considering factors such as the intended task, soil conditions, and equipment specifications. It’s essential to strike a balance between torque and speed to achieve optimal machinery performance and maximize productivity.
Precauzioni di sicurezza specifiche per il funzionamento dei cambi agricoli
L'utilizzo di macchinari agricoli con cambio richiede un'attenta osservanza delle norme di sicurezza per prevenire incidenti e garantire il benessere degli operatori e delle persone circostanti. Ecco alcune precauzioni di sicurezza specifiche relative all'utilizzo dei cambi in agricoltura:
- Leggi il manuale: Prendete visione del manuale del produttore relativo allo specifico cambio e al macchinario. Esso fornisce informazioni preziose sul corretto funzionamento, sulla manutenzione e sulle norme di sicurezza.
- Formazione adeguata: Assicurarsi che gli operatori siano addestrati al funzionamento sicuro dei macchinari, comprese le modalità di innesto e disinnesto del cambio, di regolazione della velocità e di gestione delle emergenze.
- Dispositivi di protezione: Gli operatori devono indossare dispositivi di protezione individuale adeguati, come caschi, guanti, occhiali di sicurezza e calzature robuste, per ridurre il rischio di lesioni causate da detriti, parti in movimento o altri pericoli.
- Spazio di lavoro libero: Prima di azionare i macchinari, sgomberare l'area da ostacoli, detriti e persone. Assicurarsi che vi sia una distanza di sicurezza tra i macchinari e le persone.
- Allegati sicuri: Se il riduttore viene utilizzato insieme ad accessori, assicurarsi che questi siano fissati e montati correttamente secondo le istruzioni del produttore per evitare che si stacchino durante il funzionamento.
- Partecipa in sicurezza: Innestare il cambio e avviare il macchinario solo dopo essersi assicurati che tutto il personale si trovi a distanza di sicurezza e che il macchinario poggi su un terreno stabile.
- Evitate indumenti larghi: Gli operatori devono evitare di indossare abiti larghi o accessori che potrebbero impigliarsi nelle parti in movimento.
- Arresti di emergenza: Prendete familiarità con la posizione dei pulsanti e degli interruttori di arresto di emergenza sui macchinari e siate pronti ad utilizzarli in caso di necessità.
- Manutenzione ordinaria: Eseguire controlli di manutenzione ordinaria sul cambio e sui macchinari per garantire che tutti i componenti siano in perfette condizioni di funzionamento. Sostituire le parti usurate e lubrificare i componenti secondo le raccomandazioni del produttore.
- Spegnere correttamente: Al termine di un'operazione, disinnestare il cambio, spegnere il macchinario e inserire tutti i blocchi di sicurezza per evitare avviamenti accidentali.
Seguire queste precauzioni di sicurezza può ridurre notevolmente il rischio di incidenti e infortuni durante l'utilizzo di macchinari agricoli con cambio. La sicurezza deve sempre essere la priorità, al fine di creare un ambiente di lavoro sicuro per tutti i soggetti coinvolti.
Contribution of Agricultural Gearboxes to Tractor Functionality
An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:
- Trasmissione di potenza: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
- Controllo della velocità: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
- Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
- Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
- Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.
Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.
Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.
editor by CX 2024-02-28
