Descrizione del prodotto
Descrizione del prodotto
T series gear motors are composed of 3 stages helical gear and bevel gear. The input shaft and output shaft are 90°.
Mounting position: footed mounting, flange mounting, shaft mounting, etc.
Technical data:
Output speed:10 ~ 522 rpm
Rated output torque:10 ~ 48000 Nm
Motor power: 0.12 ~ 200 KW
Product Show
Product Specification
| Product Features | |||||||
| 1. T series helical bevel gear motor enables high-torque, wear-free operation. | |||||||
| 2. High power density, ware free, long service life, and various reduced backlash options | |||||||
| 3. As they also have a long maintenance-free service life, they can be used in every application with AC asynchronous motors, and asynchronous and synchronous servomotors. | |||||||
| General Technical data | |||||||
| Housing material | HT250 high-strength cast iron | ||||||
| Housing hardness | HBS190-240 | ||||||
| Pinion material | 20CrMnTiH | ||||||
| Gear material | 20CrMnTiH | ||||||
| Surface hardness of gears | HRC58°~62 ° | ||||||
| Gear core hardness | HRC33~40 | ||||||
| Input/output shaft material | 40CrMnTiH | ||||||
| Input / Output shaft hardness | HRC25~30 | ||||||
| Machining precision of gears | accurate grinding, 6~7 Grade | ||||||
| Olio lubrificante | GB L-CKC220 | ||||||
| Heat treatment | tempering, cementing, quenching, etc. | ||||||
| Efficiency | 94%~96% (depends on the transmission stage) | ||||||
| Noise (MAX) | 60~68dB | ||||||
| Temp. rise (MAX) | 40°C | ||||||
| Temp. rise (Oil)(MAX) | 50°C | ||||||
| Vibration | ≤20µm | ||||||
| Backlash | ≤20Arcmin | ||||||
| Brand of bearings | China Top brand C&U, LYC, TMB or other brands requested, S K F….. | ||||||
| Brand of oil seal | CTY— ZheJiang or other brands requested | ||||||
Package
Plastic bag + wooden carton
Company Profiles
-We are a leading gear motor manufacturer
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a leading manufacturer of gear motors and gearboxes.
Since 1991, we have specialized in manufacturing a wide range of gear motors and gearboxes including:
- helical gear motor
- helical bevel gear motor
- parallel shaft helical gear motor
- helical worm gear motor
- hoist drive
- heavy-duty helical gearbox
- heavy-duty helical bevel gearbox
- gear motor for the car parking system
- spiral bevel gearbox
Certificate
FAQ
Q: Can you print other colors?
Yes. Customized colors can be printed on the gear motor according to your requirements.
Q: Is that the factory price?
Yes. We assure you all prices are based on the factory.
Q: What is the lifespan? what is the guarantee
The lifespan of a gear motor can reach 5-20 years depending on different working conditions. The guarantee time is 1 year after delivery.
Q: What documents are available?
A full range of documents including structural drawings, packing list, installation manual, and relative certificates can be provided. Moreover, customs declaration is provided. We provide a one-stop service for you.
Q: Is it able to customize?
yes, we could re-design and produce the gear motor for your request if the total or plHangZhou quantity is enough.
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| Applicazione: | Motori, macchinari, macchine navali e agricole |
|---|---|
| Durezza: | Superficie del dente indurita |
| Installazione: | Tipo orizzontale |
| Disposizione: | Shunting |
| Gear Shape: | Bevel Gear |
| Fare un passo: | Tre fasi |
Contributo dei riduttori agricoli alla versatilità delle macchine agricole
I riduttori agricoli svolgono un ruolo fondamentale nel migliorare la versatilità complessiva delle macchine agricole. Ecco come contribuiscono:
- Velocità variabili: I cambi agricoli consentono ai macchinari di funzionare a velocità diverse, permettendo agli agricoltori di adattarsi a varie attività. Ad esempio, i trattori dotati di cambi regolabili possono passare in modo efficiente dall'aratura alla semina e alla raccolta.
- Gestione della coppia: I riduttori controllano l'erogazione della coppia per adattarla alle esigenze delle diverse operazioni. Ciò garantisce una trasmissione di potenza ottimale e previene il sovraccarico durante attività come la lavorazione del terreno o il sollevamento di carichi pesanti.
- Multifunzionalità: Molte macchine agricole sono progettate per svolgere molteplici compiti. Grazie all'integrazione di cambi versatili, queste macchine possono passare da una funzione all'altra in modo efficiente senza richiedere modifiche sostanziali.
- Compatibilità degli accessori: Le macchine agricole spesso necessitano di accessori come falciatrici, aratri o irroratrici. I riduttori agricoli possono essere progettati per adattarsi a diversi accessori, aumentando l'utilità e l'adattabilità delle macchine.
- Rapporti regolabili: Alcuni cambi consentono agli operatori di modificare i rapporti di trasmissione in tempo reale. Questa adattabilità è essenziale per le attività che richiedono un controllo preciso di velocità e coppia, come la semina o l'irrorazione di precisione.
- Distribuzione efficiente dell'energia: I cambi contribuiscono a distribuire la potenza del motore ai diversi componenti del macchinario, come ruote, assi e attrezzi. Questa efficiente distribuzione della potenza garantisce un utilizzo efficace dell'energia.
- Ottimizzazione specifica per attività: Le diverse operazioni agricole hanno esigenze specifiche. I riduttori agricoli possono essere personalizzati per ottimizzare le prestazioni dei macchinari in svariate attività, dalla preparazione del terreno alla manutenzione delle colture.
- Manovrabilità migliorata: I cambi di marcia permettono ai macchinari di cambiare direzione con facilità e di muoversi in spazi ristretti. Ciò è particolarmente utile in attività come l'aratura dei campi o le manovre all'interno dei frutteti.
- Adattamento al terreno: I cambi versatili consentono alle macchine di adattarsi a diversi tipi di terreno, garantendo prestazioni costanti su varie superfici come colline, pendii o terreni irregolari.
- Flessibilità stagionale: L'attività agricola prevede mansioni stagionali che variano in termini di richiesta e complessità. I cambi offrono la flessibilità necessaria per ottimizzare i macchinari in base alle specifiche esigenze delle diverse stagioni, migliorando l'efficienza complessiva.
I riduttori agricoli sono un elemento fondamentale per la versatilità delle macchine agricole, consentendo agli agricoltori di svolgere un'ampia gamma di compiti in modo efficiente ed efficace.
Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes
Maintenance and repairs of gearboxes in agriculture can pose several challenges:
- Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
- Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
- Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
- Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
- Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
- Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
- Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.
Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.
Types of Agricultural Gearboxes for Specific Tasks
Various types of agricultural gearboxes are designed to cater to specific tasks and applications in farming. These gearboxes are engineered to meet the unique requirements of different agricultural machinery and operations. Some common types of agricultural gearboxes include:
- Rotary Mower Gearboxes: These gearboxes are used in rotary mowers and cutters. They transmit power from the tractor’s power take-off (PTO) to the blades, enabling efficient cutting of grass, crops, and vegetation.
- Manure Spreader Gearboxes: Manure spreaders utilize specialized gearboxes to distribute manure evenly across fields. These gearboxes ensure consistent spreading of fertilizer while accommodating variable loads.
- Harvesting Gearboxes: Gearboxes used in harvesting equipment, such as combines and harvesters, enable efficient gathering, threshing, and separating of crops from their stalks. These gearboxes handle high loads and varying operating conditions.
- Seed Drill Gearboxes: Seed drills require gearboxes to distribute seeds accurately and at consistent intervals. These gearboxes ensure precise seed placement for optimal germination and crop growth.
- Hay Rake Gearboxes: Hay rakes utilize gearboxes to gather and arrange hay into windrows for baling. These gearboxes help optimize the hay collection process.
- Irrigation System Gearboxes: Agricultural irrigation systems may use gearboxes to control the movement and positioning of irrigation equipment, ensuring efficient water distribution across fields.
- Tillage Equipment Gearboxes: Gearboxes used in tillage equipment, such as plows and cultivators, help break up soil, prepare seedbeds, and promote seedling emergence.
- Tractor Gearboxes: Tractors may incorporate various gearboxes for tasks such as shifting gears, driving the power take-off, and operating attachments.
- Grain Auger Gearboxes: Grain augers use gearboxes to facilitate the movement of harvested grain from one location to another, such as from a combine to a storage bin.
Each type of agricultural gearbox is designed with specific features, load capacities, and durability to suit the demands of its intended task. Manufacturers engineer these gearboxes to withstand the challenging conditions of agricultural operations while ensuring efficient and reliable performance.
editor by CX 2024-02-13
