China Hot selling Fk730b Gearbox Is Suitable in Stock Use for Mixer Truck comer gearbox

Product Description

Fk730b Gearbox Is Suitable in Stock Use for mixer truck

 

Product Description

Reducers are generally used for low-speed and high-torque transmission equipment. The power of an electric motor, internal combustion engine or other high-speed operation is achieved through the gear with a small number of teeth on the input shaft of the reducer and the large gear on the output shaft to achieve the purpose of deceleration. Ordinary The reducer will also have several pairs of gears with the same principle to achieve the ideal reduction effect. The ratio of the number of teeth of the large and small gears is the transmission ratio.
There are many types of reducers, which can be divided into gear reducers, worm reducers and planetary gear reducers according to the transmission type.
The main features of planetary gear reducer are small size, large load-bearing capacity and stable operation.
The main characteristics of planetary gear transmission are small size, large load-bearing capacity, and stable operation; however, the structure of high-power and high-speed planetary gear transmission is complex and requires high manufacturing precision;
Some types of planetary gear transmission are highly efficient, but have small transmission ratios;
For other types, the transmission ratio can be very large, but the efficiency is low. When they are used as reducers, their efficiency decreases as the transmission ratio increases;When used as a speed increaser, self-locking may occur.

Specification
  Model
FK130B FK230B FK270B FK330B FK430B FK530B FK730B FK830B FK930B
Mixer Volume (cbm) 3-5 4-6 6-7 7-8 9-10 10-12 12-14 15-16 17-20
Output Torque (Nm) 30000 36000 42000 48000 54000 70000 75000 85000 95000
Reduction ration 103 103 128.5 133.7 135.5 135.5 144.3 141.3 141.3
Drum angle (°) 15 15 15 15 15 15 13 12 10
Input rotation 2500 2500 2500 2500 2500 2500 2500 2500 2500
Radial load (kN) 70 72 100 130 160 170 190 235 275
Axial load (kN) 20 22 28 36 45 50 60 70 90
Weight (kg) 160 162 175 185 325 330 340 405 415
Lubricating oil (L) 5.5 7.0 7.0 7.5 11.5 11.5 11.5 13.5 15.5
Swing angle of Flange plate ±6 ±6 ±6 ±6 ±6 ±6 ±6 ±6 ±6
Model of Gear oil SAE 85W-90/API GL4 GL5 SAE 85W-90/API GL4 GL5 SAE 85W-90/API GL4 GL5 SAE 85W-90/API GL4 GL5 SAE 85W-90/API GL4 GL5 SAE 85W-90/API GL4 GL5 SAE 85W-90/API GL4 GL5 SAE 85W-90/API GL4 GL5 SAE 85W-90/API GL4 GL5
Connection port of Water pump NO NO NO NO NO NO NO NO NO
Connection flange of Hydraulic motor SAE C
16/32 Z21
SAE C
16/32 Z21
SAE C
16/32 Z21
SAE C
16/32 Z21
SAE C
16/32 Z21
SAE C
16/32 Z21
SAE C
16/32 Z21
SAE C
16/32 Z21
SAE C
16/32 Z21

 

Application

 

Detailed Photos

 

 

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Application: Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Customization:
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agricultural gearbox

Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting

Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:

  • Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
  • Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.

By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.

agricultural gearbox

Common Signs of Gearbox Wear and Their Solutions

Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:

  • Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
  • Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
  • Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
  • Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
  • Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
  • Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
  • Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.

Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.

agricultural gearbox

Key Features of a Durable and Reliable Agricultural Gearbox

A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:

  • High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
  • Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
  • Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
  • Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
  • Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
  • Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
  • Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
  • Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
  • Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.

Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.

China Hot selling Fk730b Gearbox Is Suitable in Stock Use for Mixer Truck   comer gearbox	China Hot selling Fk730b Gearbox Is Suitable in Stock Use for Mixer Truck   comer gearbox
editor by CX 2024-05-16

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